Sucker rod surface quenching

1) ವರ್ಕ್‌ಪೀಸ್ ವಿಶೇಷಣಗಳು ಮತ್ತು ಸಂವೇದಕ ಸಂರಚನೆ

A total of 3 sets of quenching inductors are required . The heating range of the workpiece is 16-32mm . The quenching part uses super audio frequency power, the power is 250KW , and the frequency is designed at 10-30KHz to ensure uniform heating.

ಕ್ರಮ ಸಂಖ್ಯೆ	ವಿವರಣೆ	ಶ್ರೇಣಿ (ಮಿಮೀ)	ಉದ್ದ (ಮೀ)	ಅಡಾಪ್ಟೇಶನ್ ಸಂವೇದಕ
1	Φ 16- Φ 19	16-19	8-11	GTR-19
2	Φ 22- Φ 25	22-25	8-11	GTR-25
3	Φ 28.6- Φ 32	28.6-32	8-11	GTR-32

2) ಪ್ರಕ್ರಿಯೆಯ ಹರಿವಿನ ವಿವರಣೆ

First, manually place the required workpiece (sucker rod) on the feeding storage rack (usually hoisted to the top by a crane), the storage rack is equipped with an integral turning mechanism, and the turning mechanism will be adjusted according to the set beat (time). The material is turned to the feeding conveyor, and then the feeding drives the bar material forward, and the material is sent to the quenching heating inductor. Then the workpiece is heated by the quenching heating part. After rapid heating, the workpiece (workpiece rotation) is driven by the inclined roller to pass through the quenching water spray ring for spray quenching. The entire quenching area is covered by a transparent protective cover.
3) ಸಲಕರಣೆ ಪ್ಯಾರಾಮೀಟರ್ ವಿವರಣೆ

ಯೋಜನೆಯ	250Kw quenching equipment
ವಿದ್ಯುತ್ ಸರಬರಾಜು ಮಾದರಿ	CYP/IGBT-250
Rated power ( Kw )	250
Nominal frequency ( KHz )	10-30
ಇನ್ಪುಟ್ ವೋಲ್ಟೇಜ್ (V)	380
ಇನ್‌ಪುಟ್ ಕರೆಂಟ್ (A)	410
ಡಿಸಿ ಕರೆಂಟ್ (ಎ)	500
ತಾಪನ ತಾಪಮಾನ	900 ℃± 10 ℃ ( ತಣಿಸುವ ತಾಪಮಾನ 870 ℃± 10 ℃)
Transformer capacity ( Kva )	≥ 315Kva
ಉತ್ಪಾದನಾ ಸಾಲಿನ ವಿನ್ಯಾಸ ಔಟ್ಪುಟ್	φ 25 ಪ್ರಕಾರ ವಿನ್ಯಾಸ, 4m/min
ಟೀಕಿಸು	The material is in accordance with 20CrMo , and the quenching water spray pressure requires a spray pressure of 1.5-3 kg / cm. The effective quenching depth is calculated as 8%-13% of the diameter .