Buffer wave induction copper melting furnace

Buffer wave induction copper melting furnace has many irreplaceable advantages compared with traditional conduction heating; for example: more efficient, more energy-saving, safer, more comfortable and environmentally friendly. Buffer wave copper melting furnace is a kind of metal smelting equipment developed by our company that is suitable for below 1000 ℃. Its functions have the following characteristics:

1. Energy-saving and money-saving: the average copper power consumption is 0.4-0.5 kWh/KG copper, which saves more than 30% compared with traditional stoves;

2. Efficient utilization: 600° rising temperature in 1 hour, super fast heating speed, long-lasting constant temperature;

3. Environmental protection and low carbon: in line with national energy saving and emission reduction policies, no dust, no oil fume, and no harmful gas emissions;

4. Safety and stability: Independent research and development of 32-bit CPU technology, with intelligent protection such as leakage, copper leakage, overflow, and power failure;

5. Less copper slag: buffer wave eddy current induction heating, no heating dead angle, high raw material utilization rate;

6. Life extension: the crucible is heated evenly, the temperature difference is small, and the life expectancy is extended by 50% on average;

7. Precise temperature control: the eddy current reacts instantly, the crucible heats itself, without the hysteresis of traditional heating;

1. Applicable industries:

Copper die-casting plant, copper ingot production plant, scrap copper melting industry, casting plant, automobile and motorcycle parts production, mobile phone shell, lamp, electric rice cooker heating plate manufacturer

2. Product introduction:

Buffer wave copper melting furnace is an energy-saving buffer wave copper melting equipment that replaces traditional resistance, coal-fired, oil-fired, and intermediate frequency furnaces. With the increase in cost of materials, various industries are facing fierce market competition. The metallurgical industry has worsened the situation. The emergence of the buffer wave copper melting furnace has solved various problems in the metallurgical industry. It has the advantages of intelligence, safety, money saving, environmental protection and other national support, and is sought after by the metallurgical industry.

3. Product classification: 800 kg buffer wave copper melting furnace

Model: SD-AI-800KG

Furnace lining material: silicon carbide graphite crucible

Crucible material: copper alloy

Crucible capacity: 800KG

Rated power: 160KW

Melting electric power/ton: 350 kWh/ton

Heat preservation power consumption/hour: 3.5 kWh/hour

Melting speed kg/hour: 400KG/hour

4. Heating principle:

The buffer wave melting furnace uses a buffer wave induction heating controller to convert electrical energy into heat energy using the principle of buffer wave induction heating. First, the internal rectifier filter circuit converts the alternating current into direct current, and then the control circuit converts the direct current into high-frequency magnetic energy. The high-speed changing current passing through the coil will produce a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the crucible, numerous small eddy currents will be generated inside the crucible, so that the crucible itself will generate heat at high speed, transfer the heat to the copper alloy, and melt into a liquid state. .