How does the super audio frequency quenching equipment for machine tool guide rails operate?

The machine tool guide rail is an important part of the machine tool to move freely. The continuous movement of the machine tool determines that the machine tool guide rail must have sufficient hardness and will not be easily damaged. Therefore, the quenching of the machine tool guide rail is inevitable. The guide rail is quenched to increase its own hardness to ensure the machine tool Normal operation.

What are the operating modes of the super-audio frequency quenching equipment for machine tool rails?

Ultra-audio frequency quenching equipment for machine tool guide rail adopts continuous quenching method. The commonly used machine tool structure can be divided into two structural forms: bed movement or sensor movement.

When the machine bed is used for moving, the machine tool has a long moving guide rail, the transformer is fixedly installed, and the cable and cooling water circuit do not need to be moved.

When the transformer/inductor is used to move, the quenching bed does not need to be moved, the parts are fixed and installed, and the area is small. The cable and cooling waterway need to move with the transformer. Due to the integrated design structure of the transformer and the capacitor bank, the movement of the cable will not increase. Large power output loss.

When we use the inductor moving structure for quenching, the bed of the machine tool is fixed, and the inductor moves along the quenching direction of the guide rail to perform continuous quenching. Taking into account the quenching of the two sides of the guide rail and the forward and backward movement of the inductor, the quenching transformer should have With the functions of lateral movement and up and down movement, when one rail is quenched, the inductor automatically moves to the other rail for continuous induction hardening, thereby completing the entire quenching process.

The operation method of the ultra-audio frequency quenching equipment of the machine tool guide rail:

1. First, put all the buttons on the operation panel in the on position.

2. The power adjustment knob can be adjusted to the middle position first.

3. The equipment is adjusted to one end of the workpiece (bed), and the inductor is aligned with the quenching surface. If the sensor sprays water to the left, the sensor moves to the left end of the workpiece, and the equipment moves to the right for quenching. If the spray direction of the sensor is to the right, the sensor will move to the right end of the workpiece and move from the right end to the left end for quenching.

4. The preparations have been completed, turn on the water spray switch, and then press the heating button to start heating. Then press the left forward or right backward button to move the device.

5. Observe the heating temperature. When the temperature is low, you can slowly adjust the power knob to a suitable temperature.

6. When the quenching temperature cannot be reached when the power is adjusted to the upper limit, the longitudinal movement speed should be appropriately reduced.

7. Turn off the power after quenching is completed.