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How much does induction heating furnace coil maintenance cost?

How much does induction heating furnace coil maintenance cost?

1. Problems that are prone to occur in the coil dimension of the induction heating furnace:

a. The insulation of the induction heating furnace coil is damaged, causing a short circuit between turns and causing a fault

b. The cooling effect of the induction heating furnace coil is poor, causing the coil to bulge and deform

c. There is trachoma in the rectangular copper tube of the induction heating furnace coil, which causes the problem of water leakage in the coil

d. The lining of the induction heating furnace coil is broken, the metal oxide skin falls on the surface of the coil, and the copper tube is broken down and leaked.

e. The coils of the induction heating furnace are pickled too many times, resulting in the thinning of the coil wall thickness and water leakage

f. Induction heating furnace coil bakelite column carbonization, causing coil short circuit

2. Maintenance steps of induction heating furnace coil:

a. First disassemble the inductor coil of the induction heating furnace, conduct a pressure test on the coil, and find the leakage or fault point of the coil

b. Replace the carbonized bakelite column of the coil or the coil of the leaking section

c. The pressure test is being carried out for the updated coil

d. After the maintenance, the induction heating furnace coil should be insulated with four layers

3. Maintenance cost of induction heating furnace coil:

The induction heating furnace coil calculation is based on the total cost of the induction heating furnace coil replacement material cost, labor cost, and knotted furnace lining cost. Generally speaking, the maintenance cost of the coil of the intermediate frequency heating furnace ranges from 1,000 yuan to 9,000 yuan per meter; while the maintenance cost of the intermediate frequency melting furnace is generally between 5,000 yuan and 30,000 yuan.

The above is the basic source of induction heating furnace coil maintenance costs. In short, the induction heating furnace coil maintenance cost is based on the sum of the costs required for the induction heating furnace coil maintenance process.