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Characteristics of round steel forging induction equipment

Characteristics of round steel forging induction equipment

Features of round steel forging induction equipment:

1. Extremely high reliability The round steel forging induction equipment adopts a reliable medium frequency induction design circuit principle, thus ensuring extremely high reliability and a high start-up procedure;

2. The whole set of round steel forging induction equipment adopts PLC automatic control program automatic and continuous system monitoring equipment to ensure the safety and reliability of the heating process;

3. The structural design and installation of the low-noise round steel forging induction equipment fully considers the reduction of vibration and thus greatly reduces the noise level, and the front baffle and dust hood also fully considers the noise reduction effect;

4. Simple installation, operation and maintenance The step-by-step module design idea greatly simplifies and accelerates the installation speed, the system operation and monitoring are simple, and the operation interface is friendly.

5. The electromechanical integration design of the round steel forging induction equipment, the medium frequency voltage doubler output, and the design of the output tank with a wide copper bar and a small gap can reduce the power loss of the line, and the power saving can reach 10%-15%

6. The induction heating furnace body of the round steel forging induction equipment adopts double insulation treatment, which increases the service life and reliability by 3 times. The thin furnace lining design reduces the magnetic flux leakage in the space, and the power conversion efficiency is high, so as to achieve the purpose of energy saving and consumption reduction.

7. Round steel forging induction equipment has fast heating speed, high production efficiency, less oxidation and decarburization, saving material and forging die costs

8. The round steel forging induction equipment has a superior working environment, improves the labor environment of workers and the company’s image, has no pollution, and has low energy consumption.

9. The round steel forging induction equipment heats evenly, the temperature difference between the core and the surface is small, and the temperature control accuracy is high.

10. The round steel forging induction equipment adopts all the induction heating systems and transmission systems controlled by PLC, the induction heating system controlled by the output closed-loop and the transmission system controlled by the rotational speed closed-loop to ensure that the mechanical transmission speed and output power of the induction heating system remain unchanged;

11. The processing parameter catalog storage technology of round steel forging induction equipment ensures that each specification can be produced under the same processing conditions;

12. Round steel forging induction equipment eliminates the influence of temperature fluctuations on product quality.