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Round steel induction heating furnace

Round steel induction heating furnace

The automatic round steel frequency induction heating furnace equipment consists of: intermediate frequency power supply, capacitor cabinet, inductor, automatic feeding rack, unloading rack and control cabinet. The intermediate frequency power supply adopts a split structure design, and the power supply cabinet is a GGD standard cabinet. Capacitors and inductors cabinet structure design meter compact, improving the heating efficiency.

A. Summary table of technical parameters of round steel induction heating furnace

Summary table of technical parameters of round steel induction heating furnace with power less than 1000KW
Rated power (KW )  Rated frequency (HZ) Transformer capacity (KVA) Secondary voltage (V) Rectified pulse number Inductor voltage (V) Power consumption (KW.h/t) Round steel diameter ( mm )
80 1000~8000 100 380v 6 Pulse 800 450 φ 6-35
100 1000~8000 160 380v 6 Pulse 800 450 φ 25-40
120 1000~8000 200 380v 6 Pulse 800 450 φ 30-50
160 1000~8000 250 380v 6 Pulse 800 450 φ 40-60
200 1000~8000 315 380v 6 Pulse 800 450 φ 40-60
250 1000~8000 400 380v 6 Pulse 800 450 φ 60-80
350 1000~8000 500 380v 6 Pulse 800 450 φ 80-120
400 500~8000 500 380v 6 Pulse 800 450 φ 80-120
500 500~8000 630 380v 6 Pulse 800 450 φ 120-150
1000 500~1000 1250 660V-380V 12 Pulse 1200 /(800) 380 φ 150-250
1500 500~1000 1600 φ 660V-380V 12 Pulse 1200 /(800) 370 φ 250-400
2000 500~1000 2200 φ 660V-380V 12 Pulse 1200 /(800) 360 φ 400-800

B. Round steel induction heating furnace round steel automatic feeding background:

Bar induction furnace heating bar traditional feeding artificial feed cylinder placed pusher manner, the round induction furnace induction heating step of feeding a leading end arranged, specialized workers have sensors placed at the feed end of the circle steel after the cylinder is pushed into round induction furnace of the sensor for the heating. This feeding method has high labor intensity, low efficiency, and poor working environment, which virtually increases the round steel heating cost . In response to this situation, an automatic round steel feeding device has been developed .

B. Introduction of round steel automatic feeding equipment for round steel induction heating furnace :

The automatic feeding equipment of the round steel induction heating furnace adopts a washboard sorting mechanism. The oil cylinder drives the wear-resistant steel plate to move up and down, turning the disordered steel bars into an orderly state, and then transfers them to the round steel induction heating furnace inductor at a certain speed by the chain heating. Round steel induction heating furnace round steel automatic feeding equipment from the integrated design of feeding, heating, discharging, and blank screening to the stepped (washboard) feeding structure for feeding, reducing the number of feeding personnel for customers, and no labor Intervention can ensure the consistency of the discharge temperature, thereby ensuring product quality, improving product quality, and reducing labor intensity. Once launched, it is deeply loved by the pre-forging industry.

  1. Round steel induction heating furnace round steel automatic feeding equipment composition:

Round steel induction heating furnace round steel automatic feeding equipment is composed of turning mechanism, rubbing plate feeding mechanism, chain conveying mechanism, horizontal opposing mechanism, hydraulic system, starting system, PLC electrical control and operating mechanism .

D. Round steel induction heating furnace round steel automatic feeding equipment action process:

1 , the bar stock into the feed good frame, the automatic feeding device feeding box bar automatically turn the material into the round induction heater bar inside the automatic feeding hopper

2 , round induction furnace round billet in the automatic feeding apparatus from the hopper to automatically washboard unordered blanks organized into ordered into a chain transport mechanism

3 , round induction furnace of round automatic feeding apparatus for continuously feeding conveyor mechanism, conveying the blank to washboard automatically transported up to the set speed round induction furnace the heating furnace