Sucker rod overall quenching and tempering production line

1) Workpiece specifications and sensor configuration

Sensor configuration requires a total of three sets, each of quenching and tempering 3 sets. The heating range of the workpiece is 16-32mm . The intermediate frequency power supply of the quenching part adopts 500KW power, and the inductor adopts a 2- section design to ensure uniform heating. The tempering part adopts 1 set of power supply, the power is 250KW, and the inductor is designed for 2 sections.

2) Process flow description

First, manually place the required workpiece (sucker rod) on the feeding storage rack (usually hoisted to the top with a crane), the storage rack is equipped with an integral turning mechanism, and the turning mechanism will be adjusted according to the set beat (time). The material is turned to the feeding conveyor, and then the feeding drives the bar material forward, and the material is sent to the quenching heating inductor. Then the workpiece is heated by the quenching heating part, and the quenching heating is divided into rapid heating and uniform temperature heating.

After the heating is completed, the workpiece is driven by the inclined roller to pass through the quenching water spray ring for spray quenching. After quenching is completed, it enters the tempering heating inductor for tempering heating. Tempering heating is also divided into two parts: tempering heating and tempering heat preservation and heating, and the material is discharged after the heating is completed (the sucker rod is always in a rotating state under the action of the inclined roller during the entire heating process).
3) Equipment parameter description