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Full fiber trolley furnace

Full fiber trolley furnace

1. Product introduction:

This series of all-fiber trolley-type resistance furnace is a new type of energy-saving, environmentally-friendly heat treatment equipment developed by our company. It has an ultra-energy-saving structure. It is mainly suitable for steel castings, high manganese steel liners, high chromium balls, and low chromium balls. , Auto parts and other products for quenching heat treatment. At the same time, it is also suitable for the drying and roasting of products in the chemical, powder metallurgy, precision casting and other industries. This series of products have the advantages of good safety, excellent energy-saving effect, and good temperature uniformity, and can replace the refractory brick electric furnace commonly used in the heat treatment industry.

 

2. Equipment characteristics

1. Design concept

●This series of full-fiber lining heat treatment furnace introduces advanced foreign technology, and inherits the characteristics of European industrial furnaces of high performance, high degree of automation, and simple and easy-to-learn operation interface;

2. Automatic control

●Electric heating multi-zone synchronous control technology, one-key operation of furnace rise again, the whole process is recorded, and it is automatically and efficiently completed;

●Load constant current, constant voltage, and constant power control technology, according to different load characteristics, effectively protect the load from damage caused by power failure;

●Multiple time curves can be set, the total number of curve segments is up to 50 ;

● Two program setting modes are available: “given value + time value” and “heating section + constant temperature section”;

●All parameters can be set by keys, and the data is automatically saved without loss;

3. All Chinese operation interface

●Integrated touch screen control, Chinese interface, simple operation;

4. Furnace body sealing

●This equipment adopts double soft sealing device and electric cylinder side push soft sealing device for furnace body and furnace base, left furnace body and right furnace body;

5. High sealing and energy saving

● furnace cowl panel assembled from heat-resistant cast iron , to prevent thermal deformation of the discharge generates heat , saving energy

6. High furnace uniformity

●Using a unique power distribution method to ensure that the furnace temperature uniformity meets the process requirements , and the furnace uniformity can reach within ± 8 ℃;

7. Safety protection device

●The over-temperature controller is used to monitor the upper limit temperature in the furnace, and will automatically cut off the power when over-temperature;

●Support to turn off the output when the furnace door switch is off;

 

3. Technical parameters:

 

 

parameter name unit                             Model
RT3-80-10 RT3-90-10 RT3-105-10 RT3-105-10 RT3-135-10 RT3-145-10
rated power KW 80     90     105     125 135 145
Rated voltage V 3 phase /380V  3 phase /380V   3 phase /380V   3 phase /380V 3 phase /380V  3 phase /380V
Operating temperature °C 950 950 950 950 950 950
Number of heating zones Area 1 1 1 1 1 1
Hearth

 

size

long mm 950 1500 1800 2000/1800 1800/2000 2200/2000
width mm 600 750 900  1000/900 950/1000 1050/950
high mm    450 600/650 650 700/900 800/800 750/800
Empty furnace heating time H  ≤ 2.0 ≤ 2.0 ≤ 2.0    ≤ 2.0 ≤ 2.0 ≤ 2.0
Component connection Y Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 7 ≤ 7    ≤ 7 ≤ 7 ≤ 7 ≤ 7
Furnace temperature uniformity °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
 shape

 

size

long mm 2200 2500 2800 3000/2800 2800/3000 3200/3000
width mm 1600 1800 1800 1900/1900 2100/1900 1950/2100
high mm 1950 2100/2150 2100 2000/2000 2100/2100 2100/2150
Maximum load Kg 0.8 tons 1.5 tons 2.5 tons 3 tons 4.5 tons 5 tons

 

 

 

 

parameter name unit                             Model
RT3-160-10 RT3-170-10 RT3-180-10 RT3-200-10 RT3-220-10 RT3-250-10
rated power KW 160     170     180     200 220 250
Rated voltage V 3 phase /380V 3 phase /380V   3 phase /380V   3 phase /380V 3 phase /380V  3 phase /380V
Operating temperature °C 950 950 950 950 950 950
Number of heating zones Area 1 2 2 2 2 2
Hearth

 

size

long mm 2800/2600 2200/2000 2400/2500 2400/2400 2400/2500 2700/2800
width mm 900/1000 1300/950 950/950  950/1300 1400/1300 1400/1500
high mm 600/800 800/1000 800/900 1000/900 1000/1000 1000/900
Empty furnace heating time H   ≤ 2.5  ≤ 2.5 ≤ 2.5    ≤ 2.5 ≤ 2.5 ≤ 2.5
Component connection Y  Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 7 ≤ 7    ≤ 7 ≤ 7 ≤ 7 ≤ 7
Furnace temperature uniformity °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
shape

size

long mm 3800/3600 3200/3000 3400/3300 3400/3400 3400/3500 3600/3700
width mm 1950/1900 2200/2100 2200/2100 2200/2300 2400/2300 2400/2500
high mm 2100/2200 2100/2300 2200/2100 2400/2300 2400/2400 2400/2300
Maximum load Kg 5 tons 5 tons 5 tons 7 tons 8 tons 9 tons

 

 

parameter name unit                             Model
RT3-250-10 RT3-270-10 RT3-280-

10

RT3-300-10 RT3-320-10 RT3-350-10
rated power KW 250     270     280     300 320 350
Rated voltage V 3 phase /380V  3 phase /380V   3 phase /380V   3 phase /380V 3 phase /380V  3 phase /380V
Operating temperature °C 950 950 950 950 950 950
Number of heating zones Area 2 2 2 2 3 3
Hearth

 

size

long mm 2000 3000/3000 4000/3200 3500/3200 3500/4000 3500
width mm 1500 1500/1300 950/1530 1500/1500 1500/1500 1600
high mm 950 1000/950 1000/950 1000/950 950/1000 950
Empty furnace heating time H    ≤ 2.5   ≤ 2.5 ≤ 2.5    ≤ 2.5 ≤ 2.5 ≤ 2.5
Component connection Y  Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 7 ≤ 7    ≤ 7 ≤ 7 ≤ 7 ≤ 7
Furnace temperature uniformity °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
 shape

 

size

long mm 3000 3800/3800 5000/4200 4500/4200 4500/5000 4500
width mm 2500 2500/2600 2200/2500 2500/2500 2500/2500 2600
high mm 2400 2200/2400 2200/2200 2200/2400 2400/2200 2400
Maximum load Kg 10 tons 10 tons 10 tons 12 tons 12 tons 12 tons

 

 

 

 

parameter name unit                             Model
RT3-350-10 RT3-380-10 RT3-400-10 RT3-420-10 RT3-430-10 RT3-460-10
rated power KW 350     380     400     420 430 460
Rated voltage V 3 phase /380V  3 phase /380V     380     380 380 380
Operating temperature °C 950 950 950 950 950 950
Number of heating zones Area 3 3 3 3 3 3
Hearth

 

size

long mm 4500/3000 3500/4000 5500/7000 6000/4500 5000/6500 5500/7200
width mm 950/1800 1800/1500 950/950 950/1500 1500/950 1500/950
high mm 950/950 950/950 950/1000 950/950 950/950 950/950
Empty furnace heating time H    ≤ 2.5   ≤ 2.5 ≤ 2.5    ≤ 2.5 ≤ 2.5 ≤ 2.5
Component connection Y  Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 9 ≤ 9    ≤ 9 ≤ 9 ≤ 9 ≤ 9
Furnace temperature uniformity °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
 shape

 

size

long mm 5500/4000 4500/5000 6500/8000 7000/5500 6000/7500 6500/8200
width mm 2200/2700 2800/2500 2200/2200 2200/2500 2500/2200 2500/2300
high mm 2400/2400 2400/2400 2400/2200 2200/2200 2400/2400 2400/2400
Maximum load Kg 12 tons 13 tons 15 tons 18 tons 18 tons 20 tons

 

 

parameter name unit                             Model
RT3-500-10 RT3-520-10 RT3-520-10 RT3-550-10 RT3-580-10 RT3-600-10
rated power KW 500     520     520    550 580 600
Rated voltage V 3 phase /380V  3 phase /380V   3 phase /380V   3 phase /380V 3 phase /380V  3 phase /380V
Operating temperature °C 950 950 950 950 950 950
Number of heating zones Area 3 3 3 3 3 4
Hearth

 

size

long mm 3500/6000 4000/6500 4000/7000 4600/7000 5000/7000 4000/4800
width mm 2000/1500 1800/1500 2000/1600 2000/1600 2000/1800 2500/1800
high mm 1600/950 1600/950 1600/1000 1500/1300 1500/950 1500/1800
Empty furnace heating time H ≤ 2.5   ≤ 2.5 ≤ 2.5    ≤ 2.5 ≤ 2.5 ≤ 2.5
Component connection Y Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 12.5 ≤ 12.5    ≤ 12.5 ≤ 12.5 ≤ 12.5 ≤ 12.5
Furnace temperature uniformity °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
 shape

 

size

long mm 4500/7000 5000/7500 5000/8000 5600/8000 6000/8000 5000/5800
width mm 3000/2500 2800/2500 3000/2600 3000/2600 3000/2800 3500/2800
high mm 2600/2200 2600/2200 2600/2000 2700/2300 2700/2200 2700/3000
Maximum load Kg 25 tons 25 tons 30 tons 35 tons 35 tons 35 tons

 

 

 

  parameter name unit                             Model
RT3-680-10 RT3-750-10 RT3-800-10 RT3-830-10 RT3-850-10 RT3-900-10
rated power KW 680    750    800    830 850 900
Rated voltage V 3 phase /380V  3 phase /380V     380     380 380 380
Operating temperature °C 950 950 950 950 950 950
Number of heating zones Area 4 5 5 5 5 6
Hearth

 

size

long mm 4500/4800 5000/4000 4500/5000 4800/4000 5000 5500
width mm 2000/2000 2000/2500 2500/2500 2500/3000 2500 2500
high mm 2000/1800 2000/2000 2000/1800 2000/2000 2000 2200
Empty furnace heating time H    ≤ 2.5   ≤ 2.5 ≤ 2.5    ≤ 2.5 ≤ 2.5 ≤ 2.5
Component connection Y  Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 17.5 ≤ 17.5    ≤ 17.5 ≤ 17.5 ≤ 17.5 ≤ 17.5
Furnace temperature uniformity °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
 shape

 

size

long mm 5500/5800 6000/5000 5500/6000 5800/5000 6000 6000
width mm 3000/3000 3000/3500 3500/3500 3500/4000 3500 4000
high mm 3000/2800 3200/3200 3200/3000 3200/3200 3200 3400
Maximum load Kg 50 tons 50 tons 60 tons 60 tons 60 tons 60 tons

 

 

 

 

 

 

parameter name unit                             Model
RT3-1000-10 RT3-1050-10 RT3-1350-10 RT3-1750-10 RT3-2100-10 RT3-2300-10
rated power KW 1000    1050  1350     1750 2100 2300
Rated voltage  V  380     380     380     380 380 380
Operating temperature °C 950 950 950 950 950 950
Number of heating zones  Area 7 7 9 11 14 15
Hearth

 

size

long mm 5000/5000 5500/6000 5500/7000 6000/8000 7000/8000 7000/10000
width mm 2500/3000 2500/3000 3000/3000 3500/3000 4000/3500 4000/3500
high mm 2500/2000 2500/2000 3000/2000 3500/3000 3500/3500 4000/3500
Empty furnace heating time  H    ≤ 2.5   ≤ 2.5 ≤ 2.5    ≤ 2.5 ≤ 2.5 ≤ 2.5
Component connection  Y  Y/ △ Y/ △ Y/ △ Y/ △ Y/ △ Y/ △
Empty furnace power loss KW ≤ 22.5 ≤ 22.5    ≤ 22.5 ≤ 27.5 ≤ 27.5 ≤ 27.5
Furnace temperature uniformity  °C ± 5 ± 5 ± 5 ± 5 ± 5 ± 5
 shape

 

size

long mm 6000/6000 6500/7000 6500/8000 7000/9000 8000/9000 8000/9500
width mm 3500/4000 3500/4000 4000/4000 4500/4000 5000/4500 5000/4500
high mm 3500/3500 3500/3000 4000/3000 4500/4200 4500/4500 5200/4500
Maximum load Kg 60 tons 60 tons 60 tons 80 tons 80 tons 100 tons