Sammenfatning af ti almindelige bratkølingsmetoder højfrekvent slukningsmaskine (1)

1. Single medium (water, oil, air) quenching

Single medium (water, oil, air) quenching: Quenching the workpiece that has been heated to the quenching temperature into a quenching medium to cool it completely. This is a simpler quenching method and is often used for carbon and alloy steel workpieces with simple shapes. The quenching medium is selected according to the heat transfer coefficient, hardenability, size and shape of the parts.

2. Dobbelt medium quenching

Dual-medium quenching: The workpiece heated to the quenching temperature is first cooled to the Ms point in the quenching medium of a high-frequency heating machine with strong cooling capacity, and then transferred to the slow-cooling quenching medium to cool to room temperature to achieve different quenching cooling temperatures range, and has an ideal quenching cooling rate. It is used for complex shapes or large workpieces made of high carbon steel and alloy steel, and carbon tool steel is also mostly used in this method. Commonly used cooling media are water-oil, water-nitrate, water-air, oil-air. Generally, water is used as a quick-cooling quenching medium, oil or air is used as a slow-cooling quenching medium, and air is less used.

3. Martensite graded quenching

Martensitisk graderet bratkøling: Stålet austenitiseres og nedsænkes derefter i et flydende medium (saltbad eller alkalibad) med en temperatur lidt højere eller lavere end stålets øvre Martens-punkt, opbevaret i passende tid, og det indre og ydre. dele af stålet behandles. Efter at laget har nået middeltemperaturen, tages det ud til luftkøling, og den superafkølede austenit omdannes langsomt til en slukningsproces af martensit. Det bruges generelt til små emner med komplekse former og strenge deformationskrav, og højhastighedsstål og højlegerede stålværktøjer og matricer er også almindeligt bratkølede ved denne metode.

4. Martensite graded quenching method below Ms point

Martensitic graded quenching method below Ms point: When the bath temperature is lower than the Ms of the workpiece steel and higher than Mf, the workpiece cools faster in the bath, and the same result as the graded quenching can be obtained when the size is larger. Commonly used for larger size low hardenability steel workpieces.

5. Bainite isothermal quenching method

Bainite isothermal quenching method: The workpiece is quenched into a bath with the lower bainite temperature of the steel at an isothermal temperature, so that the lower bainite transformation occurs. Generally, it is kept in the bath for 30~60min. There are three main steps in the bainite isothermal quenching process: ① austenitizing treatment; ② cooling treatment after austenitizing;