Half shaft quenching equipment

The half-shaft quenching equipment is mainly composed of three parts: an intermediate frequency power supply, a quenching control device (including an inductor) and a quenching machine tool. The induction hardening method is a main surface hardening method in the modern machine manufacturing industry. It has a series of advantages such as good quality, high speed, less oxidation, low cost, good working conditions and easy realization of mechanization and automation. According to the size of the workpiece and the depth of the hardened layer to determine the appropriate power and frequency (can be power frequency, intermediate frequency and high frequency). The shape and size of the inductor mainly depend on the shape of the workpiece and the requirements of the quenching process. Quenching machine tools are also varied according to the size, shape and quenching process requirements of the workpiece. For mass-produced parts, especially on automated production lines, special machine tools are often used. Generally, small and medium-sized factories often use general-purpose hardening machine tools due to the large batches and small quantities of workpieces.

1. It adopts IGBT power devices and unique inverter technology from the internationally renowned company Upak, 100% load continuity design, 24 hours operation at maximum power, high reliability guarantee.

2. The automatic control type can adjust the heating time, heating power, holding time, holding power and cooling time; it greatly improves the quality of heating products and the repeatability of heating, and simplifies the operation technology of workers.

3. Light weight, small size, simple installation, just connect with 380V three-phase power supply, water inlet and outlet, and it can be completed in a few minutes. 4. It occupies a very small area, is easy to operate, and can be learned in a few minutes.

5. Particularly safe, the output voltage is lower than 36V, avoiding the danger of high-voltage electric shock.

6. The heating efficiency is as high as 90% or more, and the energy consumption is only 20%-30% of the high frequency of the old-fashioned electronic tube. There is almost no electricity in the standby state, and it can work continuously for 24 hours.

7. The sensor can be quickly disassembled and replaced freely, and the ultra-fast heating greatly reduces the oxidation deformation of the workpiece.

8. The latest environmentally friendly products that replace oxygen, acetylene, coal and other hazardous materials heating, making production without open flames safer and more secure.

9. The equipment has complete automatic protection functions for overcurrent, overvoltage, overtemperature, water shortage, and water shortage, and is equipped with a fault self-diagnosis and alarm system.

10. The equipment has the control function of constant current and constant power, which greatly optimizes the heating process of metal, realizes efficient and rapid heating, and gives full play to the superior performance of the product.