- 21
- Oct
Intermediate frequency induction heating furnace for automobile axle housing
Intermediate frequency induction heating furnace for automobile axle housing
A, the workpiece parameters and process requirements of the intermediate frequency induction heating furnace for the axle housing
| name | Specifications and requirements | Remark |
| Heating material | 16 manganese steel, Q4200B, etc. | |
| heating method | Overall diathermy | |
| Final heating temperature | 900-920 ℃± 20 ℃ | |
| Largest blank | Length 1640mm Width 520 mm Thickness 16 mm ( 14 mm ) | |
| Single blank weight ( MAX ) | 60Kg | |
| Blank width range | 268~415mm | |
| Production program | 160,000 pieces / year 136 seconds / piece per unit | Two consecutive shifts |
| Power | 750kW | Single |
B. The composition of the intermediate frequency induction heating furnace for the axle housing is shown in the following table
| content | quantity | Remark | |
|
Intermediate frequency heating part |
low voltage switch box | 2 sets | Assemble each and each intermediate frequency power supply cabinet together |
| Intermediate frequency power supply KGP S 75 0 /6.0 K Hz | 2 sets | ||
| Compensation capacitor cabinet | 2 sets | The induction heating furnace is installed on the compensation capacitor cabinet | |
| Induction heating furnace GTR 40 | 2 sets | Rectangular transverse feeding, opening height 40mm . | |
| Connect copper bars or cables | 2 sets | The length depends on the site | |
|
Mechanical transmission part |
Roller feeding mechanism | 2 sets | |
| Electromagnetic suction device | 2 sets | ||
| Parallel moving trolley | 2 sets | ||
| Pneumatic pushing mechanism | 2 sets | ||
| Quick discharge mechanism | 2 sets | ||
| Two-way power conveying roller table | 1 set | ||
| Material limit device | 2 sets | ||
| Double rod pneumatic positioning device | 1 set | ||
| Feeding manipulator | 1 set | ||
|
Control section |
Infrared Thermometer | 2 sets | Installed at the sensor outlet |
| Temperature display instrument | 2 sets | Installed on the operation cabinet | |
| PLC | 2 sets | Mitsubishi Q series (or 3 units) | |
| Proximity switch | Multiple | ||
| Photoelectric switch | 4 sets | ||
| Outer console | 1 set | ||
| connecting cables | 1 set | The length depends on the site | |
| Cooling part | Pure water water – water cooler | 2 sets | FSS-350 |
| 2 cubic meters of water storage tank | spare | ||
| spare parts | See the table below | ||
| Installation materials | According to the detailed design and site conditions | 1 set | |