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What are the characteristics of energy-saving high-temperature muffle furnace in the future

What are the characteristics of energy-saving high-temperature muffle furnace in the future

In the future, the energy-saving high-temperature muffle furnace technology will have distinct characteristics of the times, with four major characteristics: intelligent, high-quality, low-cost, and environmentally friendly.

1, intelligent

Develop and use newer programs and heat treatment databases, computer simulation technology and control technology, and adopt highly flexible and intelligent integrated control and management systems for high-temperature muffle furnaces and their production lines. In the future, equipment operators only need to input the number of workpieces and patterns to be processed into the computer, and the entire equipment will process high-quality products by itself.

Real-time multi-project operation control of the entire system has been realized, such as controlling the loading amount, running speed, temperature, carbon potential, etc. It can realize multiple group control systems, full-screen monitoring and control of batch feeding dynamics. It can be fully controlled by the process program, can store several processes, and can completely record the process parameters (part number, material, temperature, atmosphere, etc.) detected in the operating conditions of the high-temperature muffle furnace, and send it to the computer for processing and storage records. Read and print at any time, can store ten years of records.

2, high quality

The mass dispersion rate is zero, and the heat treatment distortion becomes zero. Quality control measures:

Equipment temperature control: high temperature muffle furnace temperature stability≤±1℃, furnace temperature uniformity≤5℃, cold treatment temperature uniformity≤5℃, switch-type temperature control will be eliminated. Furnace atmosphere control: the uniformity of the atmosphere in the high-temperature energy-saving electric furnace is ≤±0.05%C. Oxygen probe, decarbonization air pump, carbon potential controller, furnace gas regulator are commonly used in electric furnaces. Quenching tank control: In terms of ensuring the uniformity of workpiece hardness and reducing part deformation, it has developed from simply reducing the cooling rate in the past to devoting to improving the cooling uniformity. The quenching tank is equipped with an adjustable speed and powerful agitator, paying attention to the quenching tank flow field and emphasizing the quenching tank Temperature uniformity, the temperature of the quenching tank is controllable. Computer cooling medium performance tester is accepted by many users.