Matsakaici mitar quenching kayan aiki don karfe bar surface

Bayani: Ya dace da quenching saman sandunan ƙarfe tare da zurfin quenching na 10mm. Samar da wutar lantarki shine saitin 6-pulse KGPS100KW/1.5KHZ matsakaicin mitar wutar lantarki.

Tsarin aiki: Da farko saita zafin jiki na quenching akan kayan sarrafa zafin jiki, sannan sanya kayan aikin a cikin ramin jagora, danna maɓallin gudu, injin ciyar da pneumatic yana tura kayan aiki a cikin firikwensin don dumama shi, kuma ma’aunin zafin jiki mai nisa ya gano workpiece Zazzabi zafin jiki. Lokacin da zafin jiki ya kai ga yanayin da aka saita, kayan aikin za su tsaya ta atomatik, kuma za a aika da kayan aiki daga firikwensin don kammala aikin dumama. Saka a cikin wani workpiece kuma sake danna maɓallin gudu don ci gaba zuwa tsarin dumama na gaba.

Siffofin fasaha na kayan aikin kashe mitar matsakaici

1 Fasaha sigogi na workpiece size

Kayan aiki: 45 # karfe.

Siffofin aiki: diamita 50mm, tsawon 100mm.

2 Main fasaha bukatun ga workpiece dumama

Zazzabi na farko: 20 ℃;

Quenching zafin jiki: 800 ℃ ± 20 ℃;

Ƙimar kashewa: 100mm/5s;

Zurfin Quenching: 10mm;

3 Mitar wutar lantarki da lissafin zagayowar dumama

3.1 Mitar wutar lantarki

Dangane da nau’i da girman nau’i-nau’i, yana da mahimmanci musamman don zaɓar mitar da ta dace don la’akari da bambancin zafin jiki tsakanin mahimmanci da farfajiya. Ana haɗa lissafin ka’idar tare da ainihin ƙwarewa. Zurfin quenching shine 10mm kuma mitar wutar lantarki shine 1.5KHz.

3.2 Lissafin zagayowar dumama

Bayan lissafi, da quenching zurfin ne 10mm, da quenching iya aiki ne 100mm/5s, da kuma ikon 100KW matsakaici wutar lantarki iya cika da bukatun.

Bayanin inductor na matsakaicin mitar quenching kayan aiki

Inductor ya haɗa da induction coil, basbar, kafaffen sashi, tsarin feshi, da sauransu.

1 induction coil

An yi coil ɗin shigar da bututun jan ƙarfe 99.99% T2 rectangular. Ana fesa rufin saman nada induction tare da wani Layer na babban ƙarfi na epoxy insulating guduro ta hanyar feshin electrostatic, kuma jurewar wutar lantarki na rufin insulating ya fi 5000V. Inductor nada ya zo tare da fesa quenching ruwa rami.

2 induction coil sigogi

An inganta ma’auni na induction coil kuma an tsara su tare da software na musamman na kwamfuta. Yana iya tabbatar da mafi kyawun haɗin haɗin gwiwar lantarki tare da na’ura mai kashe wuta a ƙarƙashin ƙarfin iri ɗaya.

Inductor coil, mashaya bas da zanen zanen zobe (babban ɓangaren hoton da ke sama shine na’urar induction na dumama, ƙananan rabin shine tsarin feshin, kuma tsakiyar shine kayan aikin da aka kashe)

Matsakaicin mitar kashe kayan aikin wuta

Na’urar da ke kashe wutar lantarki ta ɗauki takardar siliki mai sanyin birgima na Wuhan Iron and Steel Co., Ltd., ana naɗe coil ɗin da tef ɗin mica mai zafi kuma a tsoma shi a cikin tsarin yin burodi, wanda ke sa injin ɗin ya fi ƙarfin ƙarfin lantarki da ingantaccen ruwa. . Tarin ruwa mai canzawa

Quenching siffar mai canzawa

Duk na’urorin an yi su ne da bakin karfe (gami da ƙulle tiyo don bututun ruwa), wanda ke rage asarar da ba dole ba wanda ya haifar da lalacewar na’urar taransfoma saboda toshewar mai tara ruwa.