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Heat treatment quenching and tempering line

Heat treatment quenching and tempering line

The heat treatment quenching and tempering line is completely designed according to the user’s site conditions to ensure the stable performance of the heat treatment quenching and tempering line. Professional scientific research and innovation team, perfect after-sales service of intermediate frequency quenching and tempering equipment, old manufacturers, trustworthy! Composition of heat treatment quenching and tempering line:

1. IGBT intermediate frequency power supply induction heating power supply

2. Furnace frame (including capacitor bank, water circuit, circuit, gas circuit)

3. Inductor (quenching + tempering)

4. Connect wires/copper bars (power supply to furnace body)

5. Feeding roller conveyor frame

6. Automatic rotating feeding mechanism

7. High pressure spray device

8. Discharge roller conveyor frame

9. Infrared side temperature system

10. PLC touch screen control main console

11. Closed cooling tower

The working process of the mechanical system of the heat treatment quenching and tempering line:

The mechanical action of this complete heat treatment quenching and tempering line adopts PLC control, only need to manually place the bar in the storage rack, and the rest of the actions are automatically completed by the system under the PLC control.

Crane crane material → storage platform → automatic rotating feeding mechanism → feeding roller table → quenching induction heating → infrared temperature measurement → discharge roller table → spraying → quenching completion → tempering induction heating → infrared temperature measurement → discharge Roller table → spray → automatic feeding mechanism → feeding platform → crane hoisting

Selection of power supply frequency for intermediate frequency quenching and tempering heat treatment equipment:

The selection of power frequency follows the principle of better heating efficiency and temperature uniformity (temperature difference between core and surface). The higher the frequency, the higher the heating efficiency, but too high a frequency is likely to cause overburning on the surface of the workpiece. According to theoretical data and our Experience Ø60mm—Ø90mm Choose the quenching frequency 1500HZ-2500HZ to get better heating effect, and will not cause overburning of the workpiece. The tempering frequency of 1000HZ can ensure the uniformity of tempering. Of course, the equipment is designed to match the power and frequency of the power supply for you according to your specific parameters.

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