Kodi mungavomereze bwanji ng’anjo yosungunuka ya induction?

Kuvomereza kwa chowotcha kutentha is carried out in accordance with the technical specifications and standards. There are four steps: acceptance during the manufacturing process of the induction melting furnace, acceptance before leaving the factory, unpacking acceptance and final acceptance.

1. Kuvomereza panthawi yopangira ng’anjo yosungunuka yosungunula: Kuvomereza njira yopangira chigawo chilichonse ndi zipangizo, mafotokozedwe, miyeso, ndi zina zotero malinga ndi luso.

a. Kuvomereza panthawi yopanga thupi la ng’anjo

Woperekayo azipereka zidziwitso zazikulu za thupi la ng’anjo ndi njira yopangira ng’anjo kwa wogula kuti aunikenso thupi la ng’anjo lisanapangidwe. Panthawi yopangira ng’anjo ya ng’anjo, wogulitsa adzayitana wogula, ndipo wogula adzasankha akatswiri kuti aziyang’anira ntchito yopangira.

b. Acceptance during the manufacturing process of the induction coil

Woperekayo azipereka zofunikira (mndandanda wazinthu) ndi njira zopangira kwa wogula kuti aunikenso koyilo yolowera isanapangidwe. Panthawi yopanga, woperekayo adzayimbira foni wogula, ndipo wogula adzasankha akatswiri kuti aziyang’anira ntchito yopanga.

c. Kuvomereza panthawi yopanga goli

Wopanga goli la maginito adzatsata ndondomeko yonse yopangira, kuphatikizapo: kubwereza mndandanda wazinthu; kuunikanso kwa zopangira, njira yosatchulika, njira yopangira, ndi njira yosonkhanitsa.

d. Intermediate frequency power supply cabinet

Pambuyo pakusonkhanitsidwa kwapakati pamagetsi opangira magetsi, wogula adzatumiza akatswiri kuti ayang’ane ndikuvomereza zigawo, ma reactor, ndi makabati amalipiro a capacitor mu nduna, ndikuchita nawo ntchito yochotsa magetsi.

f. Kuvomereza panthawi ya msonkhano wonse

After the production of each component is completed, the purchaser shall be notified to supervise the assembly process when the entire induction melting furnace is assembled.

Ngati pali kusagwirizana pakati pa maphwando awiriwa panthawi yovomerezeka yomwe yatchulidwa pamwambapa, woperekayo adzapereka yankho, ndipo wogulitsa akhoza kupita ku ndondomeko yotsatira wogula atazindikira kuti maphwando awiriwa agwirizana.

2. Kuvomereza kwa fakitale kwa ng’anjo yosungunula induction

Kuyang’anira ndi kuvomereza musanachoke kufakitale kumachitika ndi wopanga, ndipo wogulitsa azidziwitsa ogwira ntchito ku Party A kuti ayang’ane ndikuvomereza koyambirira molingana ndi “Induction Melting Furnace Technical Specification” ndi zofunikira za muyezo dziko mankhwala asanatumizidwe. Zinthu zoyendera fakitale ndi izi:

a. Kuvomereza kupangidwa kwathunthu kwa ng’anjo yosungunula induction;

Malinga ndi luso la ng’anjo yosungunula induction, onani ngati kasinthidwe ka ng’anjo yosungunula induction ikukwaniritsa zofunikira.

b. Kuyang’anira magwiridwe antchito amagetsi

Kuyeza kwa chilolezo pakati pa coil induction ndi chipolopolo cha ng’anjo, kuyeza kukana kwa koyilo yolowera ku ng’anjo ya ng’anjo, kutsekereza kupirira kuyesa kwa ng’anjo yapakatikati yosungunula ng’anjo yosungunulira, komanso kuyang’anira kwabwino kwa capacitor pansi. .

c. Inspection of hydraulic system;

Kuwunika ndi wopanga mankhwala.

d. Kuyang’anira magawo othandizira, kuphatikiza kuwunika kwamitundu, mawonekedwe, satifiketi yoyenerera kufakitale, ndi zojambula zofananira;

e. Kuchuluka kwa katundu, kuphatikizapo kuyendera kukwanira kwa zolemba zaumisiri wa fakitale;

f. Kuvomereza kukhazikitsa zinthu zamkuwa zamkuwa ndi kukula kwake.

J. kuyendera phukusi.

3. Kutsegula kuvomereza kwa ng’anjo yosungunuka

Ntchito yochotsa ndi kuvomereza ikuchitika pamalo oyikapo. Zinthu zonse zikaperekedwa kumalo ogwiritsira ntchito, mbali zonse ziwiri zidzayang’ana kuchuluka kwa bokosi lonselo molingana ndi mndandanda wazolongedza, ndikuyang’ana ndikuvomereza zigawo, zowonjezera, ndi zina zazinthu zomwe zili m’bokosi lililonse. Dzina ndi kuchuluka kwa zowonjezera zowonjezera ndi zigawo zake, zimatsimikizira ngati wogulitsa akuwonongeka kapena kutayika panthawi yoyendetsa.

4. Kuvomereza komaliza kwa ng’anjo yosungunula induction

Final acceptance is a comprehensive acceptance of product quality and performance. The time starts from the commissioning, and the relevant parameters will be assessed after the electric furnace runs normally for a week. The acceptance items are as follows:

a. Kuvomereza koyambira kwa chowotcha kutentha

Start five times in an empty furnace state, and the success rate is 100%; start five times in a full furnace charge state, and the success rate is 100%;

b. IF kuwunika magwiridwe antchito amagetsi

Nthawi yotulutsa mphamvu yanthawi zonse, voteji ya DC, ma frequency apakati, ma frequency apakati, ma frequency ogwirira ntchito, kugawana kwapawiri, phokoso la riyakitala, ndi zina zotero. chowotcha kutentha.

c. Kuyeza kwa kutentha kosungunuka

The melting temperature of molten steel meets the technical specifications of induction melting furnace

d. Kuyeza kwa mphamvu yogwiritsira ntchito mphamvu ndi kusungunuka kwa dera lalikulu la ng’anjo

Mlingo wosungunuka umayesedwa ndi dziko lonse, ndipo mtengo wapakati wa kutentha katatu wotsatizana umatengedwa, ndipo malire apamwamba sayenera kupitirira 5%.

e. Inspection of waterway system

Yang’anani magawo aumisiri a nsanja yozizirira yotsekedwa kwathunthu, ndipo yang’anani dera lamadzi ozizira popanda madzi. Gwirani ntchito mosalekeza kwa matenthedwe asanu ndi limodzi kuti muwone kutentha kwamadzi otulutsiramo a nsanja yozizirira yotsekedwa kwathunthu.

f. Kuyeza kwa kutentha kwa thupi la ng’anjo ndi chipangizo chilichonse pansi pa kutentha

Kugwira ntchito mosalekeza kasanu ndi kamodzi, kuwunika kwa kutentha kwa chipangizo chilichonse kumakwaniritsa zofunikira za kukwera kwa kutentha muzowunikira zaumisiri wa ng’anjo yosungunula.

g. Hydraulic system

When the furnace is full, the furnace body can take off and fall smoothly, operate flexibly, and all performances meet the requirements of technical specifications. There is no leakage in the oil circuit.

h. Furnace system

The yoke and induction coil are installed in a reasonable layout, the waterway is unobstructed, and the water-cooled cable has no hard spots. The furnace frame has sufficient rigidity and runs smoothly when carrying the maximum loading.

ndi. Kuvomereza panthawi ya kukhazikitsa

Kuyeretsa kuzungulira mafuta, penti yobiriwira pamapaipi amadzi, ndi penti yamabulaketi.

j. Kutolereni zochitika zonse za polojekiti.

Kukhazikika kokhazikika, kuthandizira wothandizira katundu, ngati zofunikira za thiransifoma zimakwaniritsidwa, ndi zina zotero.

Chivomerezo chomaliza chikaperekedwa, maphwando awiriwa amasaina limodzi lipoti lovomerezeka lovomerezeka.