Ua hauj lwm hauv paus ntsiab lus ntawm sucker qws tshav kub kho kab

1. Muab cov khib nyiab rau ntawm cov pas nrig hluav taws kub kho kab (nrog rau cov khoom siv ntau thiab cov khoom siv disc): cov khoom noj khoom haus yog rau stacking steel kav yuav tsum tau rhuab, thiab khib yog ua los ntawm 16 hli tuab steel phaj thiab 20 #, kub dov kuv -shaped Nws yog ua los ntawm welded steel, qhov dav ntawm lub rooj yog 200mm, lub rooj muaj txoj kab nqes ntawm 3 °, thiab 20 φ159 steel kav tuaj yeem muab tso rau. Lub platform thiab kem yog welded, thiab tag nrho cov pob khoom yog hoisted ntawm lub platform los ntawm ib tug crane thaum ua hauj lwm, thiab lub nras yog manually unbundled. Lub bulk bale ntaus ntawv yog tsav los ntawm lub tog raj kheej cua. Ntev npaum li qhov kev hais kom ua tau qhib, qhov kev txhawb nqa bale yuav qhib, thiab cov yeeb nkab steel yuav dov mus rau disc feeder tuav nws. Lub disc feeder yog nruab nrog tag nrho ntawm 7 disc reclaimers ntawm tib axis. Thaum cov lus qhia tau muab, cov yeeb nkab steel yuav tsum tau rhuab, thiab nws yuav cia li dov mus rau qhov kawg ntawm lub rooj raws li kev tuav (piv txwv li lub sijhawm). Nres nyob rau hauv nruab nrab txoj hauj lwm.

2. Pub thiab flipping mechanism ntawm sucker pas nrig kho cua sov kab: Kev pub noj thiab flipping mechanism yog tib yam li lub zog hom flipping tshuab. Lub hom phiaj yog hloov lub workpiece los ntawm qhov chaw nres tsheb mus rau lwm qhov, tab sis cov qauv yog qhov txawv. Lub hauv paus ntsiab lus ntawm kev ua haujlwm yog muaj qhov sib txawv loj, lub flip mechanism yog tuav cov khoom kom zoo, thiab tom qab ntawd muab cov khoom tso rau hauv tsis tu ncua, nrog qhov chaw zoo thiab tsis muaj kev cuam tshuam lossis cuam tshuam. Muaj 9 flippers, tag nrho cov txheej txheem, thiab qhov chaw ua hauj lwm yog inclined 3 ° los ntawm siab mus rau qis. Tsav los ntawm φ250 los ntawm 370 stroke lub tog raj kheej, thaum lub zog ua haujlwm yog 0.4Mpa, lub zog rub tawm yog 1800kg, uas yog 3 npaug ntawm cov yeeb nkab steel hnyav tshaj plaws. Lub flip thiab flip yog txuas los ntawm kev sib txuas cov pas nrig thiab khi pas nrig nrog cov pob khawm, thiab 9 flips ua haujlwm. Simultaneous nce thiab poob, zoo synchronization.

3. V-zoo li tus menyuam conveyor system rau sucker pas nrig kub kho kab:

3.1. Cov menyuam conveying system yog tsim los ntawm 121 pawg ntawm nws tus kheej tsav V-shaped rollers. Muaj 47 V-shaped rollers ntawm quenching thiab normalizing kab, 9 txheej ceev-paub V-shaped rollers (xws li inverter), 24 txheej ntawm cua sov tshuaj tsuag V-shaped rollers (xws li inverter), thiab 12 txheej ceev-nqa rollers (nrog rau inverter)). Lub zog yog tsav los ntawm cycloid pinwheel reducer, tus qauv yog XWD2-0.55-57, qhov ceev ntawm cov menyuam nqa ceev yog 85.3 rpm, qhov nrawm nrawm yog 50889 mm / min, thiab cov yeeb nkab steel xa mus rau 19.5 vib nas this. mus txog qhov kawg. Muaj 37 txheej ntawm tempering kab, 25 txheej ntawm cua sov V-shaped rollers (suav nrog zaus converter), 12 txheej ceev-lift rollers (suav nrog zaus converter), thiab lub hwj chim txais cycloidal pinwheel reducer, qauv XWD2-0.55-59, ceev-nqa Qhov kev sib hloov ceev ntawm cov menyuam yog 85.3 rpm, qhov nrawm nrawm yog 50889 mm / min, thiab cov yeeb nkab steel ncav cuag qhov kawg ntawm 19.5 vib nas this. Muaj V-shaped rollers nruab nrab ntawm ob lub txaj txias, txhua yam yog cov yob ceev. Lub V-shaped rollers tau nruab rau ntawm peb kab ntau lawm thiab teem caij ntawm 15 ° ntawm tib qhov chaw. Qhov kev ncua deb ntawm V-shaped roller thiab V-shaped roller yog 1500mm, thiab txoj kab uas hla ntawm V-shaped roller yog φ190mm. Tsuas yog V-shaped roller ntawm qhov kawg pub (qhov kawg pub yog cov khoom txias), tag nrho lwm cov V-shaped roller rotating shafts yog nruab nrog cov khoom siv dej txias. Cov menyuam txhawb nqa txais cov kabmob sab nraud nrog lub rooj zaum ntsug. Kev hloov pauv ntawm lub cev muaj zog ceev tswj, nruab nrog zaus hloov pauv, qhov hloov kho ceev yog 38.5 revolutions / min ~ 7.5 revolutions / min. Lub conveying rau pem hauv ntej ceev yog 22969mm / min ~ 4476mm / min, thiab steel yeeb nkab kev sib hloov ntau yam yog: 25.6 revolutions / min ~ 2.2 revolutions / min.

3.2. Cov kab hluav taws xob nqus hluav taws xob kho cua sov yog xam raws li cov khoom tsim tawm txhua xyoo. Yog tias cov zis ib teev yog 12.06 tons, cov yeeb nkab steel ua ntej ceev yog 21900mm / min ~ 4380mm / min.

3.3. Qhov tshwm sim: tus tsim kev nce qib nrawm ntawm cov tswv yim ua tau raws li qhov yuav tsum tau ua.

3.4. Qhov ceev ntawm zaus hloov lub cev muaj zog yog tswj los ntawm lub zaus hloov pauv, thiab lub sijhawm yog li 3 vib nas this los txuas cov yeeb nkab steel kawg mus rau qhov kawg. 2.3.5 Cov yeeb nkab steel tom qab normalizing thiab quenching nkag mus rau lwm qhov chaw nres tsheb smoothly. Thaum kawg ntawm cov yeeb nkab steel tawm ntawm lub nplhaib kawg, lub taub hau ntawm cov yeeb nkab steel nkag mus rau hauv txoj kev nrawm nrawm. Lub zaus converter tswj cov kav hlau uas txuas nrog qhov kawg mus rau qhov kawg li ntawm ib thib ob kom cais tau thiab ncav cuag qhov kawg kom nkag mus rau qhov chaw nres tsheb tom ntej.

3.6. Cov yeeb nkab steel tom qab normalizing thiab tempering tuaj yeem nkag mus rau hauv lub txaj txias hauv lub sijhawm. Thaum kawg ntawm cov yeeb nkab steel tawm ntawm qhov kawg ntawm qhov ntsuas qhov ntsuas, lub taub hau ntawm cov yeeb nkab steel nkag mus rau hauv txoj kev nrawm nrawm, thiab lub zaus hloov pauv tswj qhov kawg thiab qhov kawg ntawm cov yeeb nkab steel rau li ib pliag. Nws sib cais sai sai, ncav cuag qhov kawg, thiab nkag mus rau hauv lub txaj txias los ntawm lub flip mechanism.

3.7. Floating siab rau cov menyuam: Cov menyuam yaus ntab siab thiab hloov V-puab cov menyuam ua ke ua ke, thiab pem hauv ntej kawg ntawm txhua pab pawg ntawm cov sensors raug teeb tsa. 4 txheej ntawm normalizing thiab quenching, 3 txheej ntawm tempering, 7 teev nyob rau hauv tag nrho. Vim qhov kev sib kis ceev ceev, nws tau teeb tsa los tiv thaiv cov yeeb nkab steel los ntawm kev puas tsuaj rau lub sensor vim lub radial bounce. Lub floating siab cov menyuam tuaj yeem hloov kho, thiab qhov ntau yog tsim rau cov kav hlau steel ntawm ntau yam kev qhia tshwj xeeb. Qhov sib txawv ntawm cov yeeb nkab steel thiab lub log sab saud yog 4-6 hli, uas tuaj yeem hloov kho manually.

3.8 Tempering sensor txav txav: Thaum cov yeeb nkab steel zoo li qub, txhawm rau ua kom cov yeeb nkab steel zoo nkag mus rau hauv lub txaj txias, lub ntsuas cua sov yuav tsum raug tshem tawm ntawm cov kab ntau lawm. Peb pawg ntawm φ100 × 1000 lub tog raj kheej dhau qhov kev sib txuas tempering sensors los ntawm kev khiav thiab thim tawm ntawm cov kab ntau lawm. Cov hlab ntsha tsis tas yuav tsum tau hloov kho, thawb nws mus rau pem hauv ntej, thiab qhov nruab nrab ntawm txoj kev khiav yog qhov nruab nrab ntawm lub sensor.