Kwenziwa njani ukuqina kwe oluzenzekelayo bhetyebhetye crankshaft induction zokufudumeza eziko ukusebenza?

Due to the continuous update of product structure and the production needs of multiple varieties of products, flexible manufacturing units have developed vigorously, and a fully oluzenzekelayo bhetyebhetye crankshaft induction zokufudumeza eziko Inkonzo yokucima i-crankshaft neck induction quenching iye yavela. Ukucinywa kwe-crankshaft yokufudumeza okuzenzekelayo okuzenzekelayo kunemveliso ephezulu kunye nomsebenzi ophantsi. Ngohlengahlengiso oluncinci, lunokuziqhelanisa neempawu zokuveliswa kweentlobo ezininzi zeekrankshafts. Okwangoku, ukucinywa kwesithando somlilo se-crankshaft esizenzekelayo esiguqukayo sinokuvelisa iintlobo ezininzi zee-cylinder ezine kunye ne-XNUMX-cylinder crankshafts. Kwinxalenye ecinyiweyo, ukongeza kwijenali ephambili kunye nejenali yentonga yokudibanisa (ububanzi obahlukeneyo), iijenali zokuphela, iiflange kunye nezinye iindawo nazo zinokucinywa.

Umzobo 8.19 ubonisa uhlobo lwe-gantry ye-crankshaft induction yokufudumeza isithando somlilo. Intamo yentambo yokudibanisa iyacinywa kwicala elinye (i-intermediate frequency), kwaye intamo ye-shaft ephambili icinyiwe kwelinye icala (i-intermediate frequency); inxalenye yangaphambili iphantsi kokucima i-flange kunye nonikezelo lwamandla omsindo we-ultra-audio, kwaye ekugqibeleni impazamo yokujingi ifunyenwe.

The control system and characteristics of the hardening of the flexible crankshaft induction heating furnace are as follows:

I-1) Ngokubhekiselele kumbane, unikezelo lwamandla ombane we-IGBT osetyenziswayo okwangoku, kwaye kukho unikezelo lwamandla oluguquguqukayo oluguquguqukayo, olufana ne-10kHz/40kHz okanye i-10kHz/25kHz unikezelo lwamandla oluphindwe kabini.

2) Kukho umdwelisi kwiphaneli yokulawula, enokuseta ulandelelwano lokucubungula, indawo yenzwa, ukufudumeza, ukupholisa kwangaphambili, kunye nexesha lokupholisa, kunye namandla okuphuma (kubandakanya i-angle yokujikeleza ukutshintsha amandla, oko kukuthi, amandla isasazwe ngokwamagunya ahlukeneyo). Ukubeka iliso (amaxabiso aphezulu nasezantsi) ixesha lokufudumeza, ukupholisa kwangaphambili, ukupholisa, amandla aphumayo, amandla ombane, okwangoku, ukugoba kwejenali ephakathi, ukuhamba kwamanzi, ubushushu bamanzi, ixabiso lokujongwa kwamandla, njl. njl. umatshini ngoku wamkela siemens810, kwaye abanye baye bamkela 840. Iimonitha zamandla ziye zasetyenziswa ngokuqhelekileyo kwesi sixhobo. Ngokukodwa, kukho i-oscillation factor meters ukujonga ukuba i-sensor yaphukile, kunye nokubeka iliso kwi-deformation egobayo ye-crankshaft, kunye nokuprinta izinto zokujonga kunye nobungakanani bokugoba ngomshicileli.