Process flow of high-frequency quenching equipment in intelligent application
Technological process: worker loading → loading conveyor belt to transport the workpiece to the position to be processed → manipulator grabs the workpiece and puts the workpiece into the precision positioning mechanism of the workpiece → positioning is completed → the manipulator grabs the workpiece and puts it into the quenching lifting mechanism tooling → the quenching lifting mechanism will The workpiece is moved to the processing position, the sensor enters the corresponding position (1s) → the workpiece is heated (2.5s) → the heating is completed and the workpiece is lowered to the cooling position, and the workpiece is cooled by spraying water (1.5s) → the workpiece is lowered to the initial position, and the manipulator will process the workpiece Grab and put into the multi-functional unloading mechanism→conveyor belt brings the workpiece into the air blowing cleaning area to clean up the water stains on the surface of the workpiece→the workpiece enters the laser marking area for marking treatment→ finally the workpiece is sent to the dripping oil to prevent rust In the area, the workpiece is treated with oil injection and rust prevention.
High-frequency quenching equipment workers can wait for 10 minutes when loading materials at a time, and one person can manage multiple equipment. After loading, the equipment operates completely autonomously. The equipment is equipped with multiple detection devices to detect and record all data of workpiece processing. If there is an abnormality, it will automatically Alarm and shutdown to prevent bad products from flowing into the next process. The equipment has a high degree of intelligence, which can effectively improve production efficiency and product quality, reduce labor costs, and can monitor and record product production parameters for traceability.