Φ80 madaurin ƙirƙira tanderu

A, bayyani:

Ya dace da shigar da dumama of steel bar material before forging. The starting method of the round bar forging furnace is zero-pressure sweep frequency, which is a power-saving product. The structure of the round bar forging furnace chooses a split single-station furnace body, which has the advantages of reasonable structure, high electrical efficiency, convenient water and electricity installation, and quick and labor-saving replacement of the furnace body. A single set of round bar forging furnace includes a KGPS series thyristor intermediate frequency power control system, a GTR series induction heating furnace body, a reactive power compensation capacitor bank, a pneumatic feeding system, a discharge system and all One set of stainless steel closed cooling tower, etc.

B. Workpiece size da babban fasaha sigogi na dumama da abun da ke ciki na zagaye mashaya ƙirƙira makera

Girman aikin aiki da manyan sigogin fasaha na dumama:

1. Girman mashaya zagaye: (1) Φ80*752 30kg

(2) Φ50*570 8.8kg

2. Zazzabi mai zafi: 1100～1250℃±20℃;

3. Ƙarfin aiki: 24 hours ci gaba da aiki;

4. Ƙimar samarwa: 1 yanki / 150 seconds;

5. Jimlar ingancin dumama shigarwa shine 55-65%, wanda shine samfurin ceton makamashi;

6. The induction hita rungumi dabi’ar farar zane daidai, tare da jimlar tsawon 4-5 mita;

7. Blank zafin jiki bambanci bayan dumama: core-surface zafin jiki bambanci ≤10 ℃;

8. Bambanci tsakanin zazzabi nunin saka idanu na blank da ainihin zafin jiki mara kyau: ± 10 ℃;

9. Amfanin makamashin naúrar bai wuce 380KW.h/t;

Haɗin gwiwar mashaya mai ƙirƙira tanderu B square:

1. Matsakaicin mitar iko iko majalisar KGPS-300KW/1.KHZ

2. Furnace frame (ciki har da wutar lantarki, hanyar ruwa, da dai sauransu) 1 saiti

3. 1 tsarin ciyar da pneumatic

4. Tsarin fitarwa na lantarki 1 saiti

5. Jikin tanderun induction GTR-80 (kayan aiki Φ80*752) 1 saiti

6. 1 sa na reactive capacitor compensator kungiyar

7. Haɗa sandunan tagulla da igiyoyi (na wutar lantarki zuwa jikin tanderun) 1 saiti

8. Rufe ruwa tsarin sanyaya BSF-100 (cikakken sanyaya \ bakin karfe) 1 sa

9. 1 saitin tsarin fitarwa

Mitar ƙarfi da ƙarfi

A diamita na mai tsanani workpiece ne in mun gwada da manyan. Yana da mahimmanci musamman don zaɓar mitar da ta dace ta la’akari da bambancin zafin jiki tsakanin ainihin da saman. Ana haɗa lissafin ka’idar da ƙwarewar aiki. A diamita na mai tsanani workpiece ne 80mm da zagaye mashaya ƙirƙira makera mita aka zaba a matsayin 1000Hz.

Dangane da sigogi na workpiece, mita da sake zagayowar dumama wanda mai amfani ya bayar, ana ƙididdige ikon da ake buƙata na murhun ƙirƙira don zama 286KW. Idan aka yi la’akari da gefen aiki na shingen ƙirƙira tanderu, an zaɓi 300KW

C. Bayanin fasaha na lantarki

Bangaren wutar lantarki na injin ƙirƙira tanderu ya haɗa da tsarin sarrafa wutar lantarki na tsaka-tsaki, bankin capacitor mai amsa wutar lantarki, jikin wutar lantarki, tsarin sarrafa abinci, tsarin fitarwar lantarki, da sauransu.

Wannan tanderun wutar lantarki zagaye sanda mai ƙirƙira tanderu tana amfani da jerin KGPS mai ceton makamashi na matsakaiciyar mitar wutar lantarki ta thyristor, tana ɗaukar hanyar gyara bugun bugun jini 6, kuma samfurin shine saitin KGPS300/1.0

D. Bayanin jikin murhun wuta

Jikin induction ɗin tanderun ya haɗa da firam ɗin tanderu, jikin murhun wuta, mashaya bas tagulla, ginshiƙin insulating, da babban mashaya jan ƙarfe na kewaye. An ƙera jikin tanderun ne bisa ga tasha guda ɗaya, kuma hanyoyin haɗin ruwa da wutar lantarki duk suna cikin yanayin saurin canji, ta yadda maye gurbin tanderun ɗin ya fi sauri kuma ya fi dacewa.