Φ80 round bar forging rauv

A, txheej txheem cej luam:

Nws yog tsim rau induction cua sov of steel bar material before forging. The starting method of the round bar forging furnace is zero-pressure sweep frequency, which is a power-saving product. The structure of the round bar forging furnace chooses a split single-station furnace body, which has the advantages of reasonable structure, high electrical efficiency, convenient water and electricity installation, and quick and labor-saving replacement of the furnace body. A single set of round bar forging furnace includes a KGPS series thyristor intermediate frequency power control system, a GTR series induction heating furnace body, a reactive power compensation capacitor bank, a pneumatic feeding system, a discharge system and all One set of stainless steel closed cooling tower, etc.

B. Workpiece loj thiab lub ntsiab technical parameters ntawm cua sov thiab muaj pes tsawg leeg ntawm round bar forging rauv

Workpiece loj thiab lub ntsiab technical parameters ntawm cua sov:

1. Round bar loj: (1) Φ80 * 752 30kg

(2) Φ50 * 570 8.8kg

2. Cua sov: 1100 ~ 1250 ℃ ± 20 ℃;

3. Muaj peev xwm ua haujlwm: 24 teev ua haujlwm tas mus li;

4. Ntau lawm tuav: 1 daim / 150 vib nas this;

5. Tag nrho cov kev ua haujlwm ntawm induction cua sov yog 55-65%, uas yog cov khoom txuag hluav taws xob;

6. Lub tshuab cua sov induction txais qhov sib npaug tig suab tsim, nrog rau tag nrho ntev ntawm 4-5 meters;

7. Qhov kub thiab txias qhov sib txawv tom qab cua sov: core-surface kub txawv ≤10 ℃;

8. Qhov txawv ntawm qhov ntsuas kub ntawm qhov ntsuas kub thiab qhov tseeb qhov kub thiab txias: ± 10 ℃;

9. Lub zog siv hluav taws xob tsawg dua 380KW.h/t;

Kev sib xyaw ntawm B square round bar forging rauv:

1. Ib qho nruab nrab zaus fais fab tswj txee KGPS-300KW / 1.KHZ

2. Rauv thav duab (xws li hluav taws xob rauv, dej, thiab lwm yam) 1 teeb

3. 1 txheej pneumatic pub mis

4. Fais qhov system 1 teeb

5. Induction rauv lub cev GTR-80 (cov khoom siv Φ80 * 752) 1 teeb

6. 1 set ntawm reactive capacitor compensator pab pawg

7. Txuas tooj liab tuav thiab cables (lub zog mov rau lub cub tawg) 1 teeb

8. kaw dej txias system BSF-100 (tag nrho txias\ stainless hlau) 1 teeb

9 txheej ntawm kev tso tawm mechanism

Lub zog zaus thiab lub zog

Txoj kab uas hla ntawm lub rhuab workpiece yog qhov loj. Nws yog ib qho tseem ceeb tshwj xeeb los xaiv qhov tsim nyog zaus txiav txim siab qhov kub ntawm qhov sib txawv ntawm cov tub ntxhais thiab qhov chaw. Kev suav theoretical thiab kev ua haujlwm tau ua ke. Qhov txoj kab uas hla ntawm lub tshuab ua kom sov yog 80mm thiab lub voj voog ncig lub tshuab ua kom sov zaus yog xaiv li 1000Hz.

Raws li cov khoom siv tsis tau, zaus thiab cua sov lub voj voog muab los ntawm tus neeg siv, lub zog yuav tsum tau ntawm lub voj voog forging rauv yog suav tias yog 286KW. Xav txog qhov kev ua haujlwm ntawm cov khoom siv hluav taws xob puag ncig, 300KW raug xaiv

C. Hluav taws xob cov lus piav qhia

Lub tshuab hluav taws xob ntawm lub tshuab hluav taws xob puag ncig lub tshuab hluav taws xob muaj xws li qhov nruab nrab zaus hluav taws xob tswj qhov system, lub zog hluav taws xob them nyiaj capacitor bank, lub tshuab hluav taws xob induction, lub tshuab pub noj, lub tshuab hluav taws xob, thiab lwm yam.

Lub tshuab hluav taws xob lub tshuab hluav taws xob no siv lub tshuab hluav taws xob siv KGPS series lub zog txuag thyristor nruab nrab zaus fais fab mov, siv 6-mem tes rectification txoj kev, thiab tus qauv yog KGPS300/1.0 teeb

D. Kev piav qhia ntawm induction rauv lub cev

Lub cev induction rauv muaj xws li lub cub tawg, lub qhov cub induction lub cev, lub tsheb npav tooj liab, ib sab insulating, thiab lub ntsiab tooj liab bar. Lub tshuab hluav taws xob lub cev yog tsim thiab tsim raws li ib qho chaw nres tsheb, thiab kev sib txuas ntawm cov dej thiab hluav taws xob yog tag nrho cov kev hloov pauv sai, kom qhov hloov ntawm lub tshuab hluav taws xob lub cev yog qhov nrawm dua thiab yooj yim dua.