Mwamakonda kuzungulira zitsulo bala kuzimitsa ndi kutentha mzere kupanga

Chitsulo chozungulira kutsitsa ndikuchepetsa kupanga mzere analimbikitsa ndi opanga Tailor zopangidwa kuzungulira zitsulo bala quenching ndi tempering kupanga mzere malinga ndi chikhalidwe ndi zosowa za makasitomala.

Zigawo zazikulu zaukadaulo zozungulira zitsulo zozimitsa ndi zida zochizira kutentha:

1. Dongosolo lamagetsi: kuzimitsa magetsi + kutenthetsa magetsi

2. Kutulutsa kwa ola limodzi ndi matani 0.5-3.5, ndipo kuchuluka kwa ntchito kuli pamwamba pa ø20-ø120mm.

3. Kutumiza tebulo lodzigudubuza: Mzere wa tebulo lodzigudubuza ndi olamulira a workpiece amapanga ngodya ya 18-21 °. Chogwiritsira ntchito chimazungulira pamene chikupita patsogolo pa liwiro lokhazikika kuti kutentha kukhale kofanana. Gome lodzigudubuza pakati pa matupi a ng’anjo limapangidwa ndi chitsulo chosapanga dzimbiri cha 304 chosapanga maginito komanso chokhazikika ndi madzi.

4. Gulu la tebulo la roller: gulu lodyetsa, gulu la sensa ndi gulu lotulutsa limayang’aniridwa mwaokha, lomwe limapangitsa kutentha kosalekeza popanda kuchititsa kusiyana pakati pa ntchito.

5. Kutentha kotseka-kuwongolera: zonse kuzimitsa ndi kutentha zimagwiritsa ntchito American Leitai infrared thermometer yotseka-loop control system kuti azitha kuwongolera bwino kutentha.

6. Dongosolo la makompyuta a mafakitale: kuwonetseratu nthawi yeniyeni ya zochitika zamakono zogwirira ntchito, kukumbukira chizindikiro cha workpiece, kusungirako, kusindikiza, kuwonetsa zolakwika, alamu ndi ntchito zina.

7. Kusintha kwa mphamvu: kugwiritsa ntchito njira yozimitsa + kutentha, kugwiritsa ntchito mphamvu pa tani ndi madigiri 280-320.

8. Makina ogwiritsira ntchito makina a PLC odzilamulira okha mwanzeru, “chifungulo chimodzi choyamba” kupanga popanda nkhawa.

Kuphatikizika kwa mzere wozungulira zitsulo zozimitsa ndi kutenthetsa mzere wopanga:

1. Kuzimitsa + kutentha kwa IGBT kwapawiri pafupipafupi kulowetsa magetsi magetsi:

2. Kuzimitsa + kutentha kwa kutentha kwa ng’anjo yamoto

3. Choyikapo chosungira

4. Kutumiza dongosolo

5. Kuzimitsa thanki lamadzi (kuphatikiza mphete yachitsulo chosapanga dzimbiri, mita yothamanga ndi chogudubuza pafupipafupi)

6. Kabati ya ng’anjo yotenthetsera (kuphatikiza chitoliro chachitsulo chosapanga dzimbiri, gulu la nduna zapawiri-frequency capacitor, frequency conversion drive)

7. Kulandira choyikapo

8. Man-machine interface PLC master console

9. Kuyeza kutentha kwa infrared ndi chipangizo chowongolera kutentha

Ubwino wozungulira zitsulo zozimitsa ndi kutenthetsa mzere wopanga:

1. Imatengera kuwongolera kwamagetsi kwatsopano kwa IGBT kwa mpweya woziziritsidwa ndi mpweya, kugwiritsa ntchito mphamvu zochepa, kupulumutsa mphamvu ndi kuteteza chilengedwe, komanso kupanga bwino kwambiri.

2. Mzere wachitsulo wozungulira wozimitsa ndi kutenthetsa mzere wopangidwa ndi Yuantuo umatenga mpukutu wooneka ngati V wokonzedwa mwa diagonally mu mapangidwe opatsirana kuti achepetse kuthamanga kwa radial.

3. Chida chotenthetsera chotenthetsera chimakhala ndi kuthamanga kwachangu, kutsika kwa okosijeni, kuzimitsa ndi kutenthetsa muzitsulo zozungulira, ndipo chitsulo chimakhala chowongoka bwino komanso sichipinda pambuyo pozimitsa ndi kutentha.

4. Pambuyo pa chithandizo cha kutentha, chogwiritsira ntchito chimakhala chofanana kwambiri ndi kuuma kwakukulu, kufanana kwa microstructure, kulimba kwambiri komanso mphamvu yamphamvu.

5. The PLC kukhudza chophimba kulamulira dongosolo akhoza kulemba ndi kupulumutsa magawo onse ndondomeko ya kulowetsedwa kuumitsa ndi tempering wa workpiece.