Customized round bar yentsimbi quenching kunye nemveliso ubushushu line

Ibar yentsimbi ejikelezayo ukucima kunye nokufudumala imveliso umgca ekucetyiswa ngabavelisi Tailor-ezenziwe ngeenxa zonke bar yentsimbi ukucima kunye nomgca wemveliso tempering ngokwendalo kunye neemfuno zabathengi.

Imilinganiselo yobugcisa engundoqo yokucima ibha yentsimbi engqukuva kunye nezixhobo zokunyanga ubushushu:

1. Inkqubo yonikezelo lwamandla: ukucima unikezelo lwamandla + unikezelo lwamandla obushushu

2. Imveliso ngeyure yi-0.5-3.5 yeetoni, kwaye umda wesicelo ungaphezulu kwe-ø20-ø120mm.

3. Ukuhambisa itafile ye-roller: I-axis yetafile ye-roller kunye ne-axis ye-workpiece yenza i-angle ye-18-21 °. Umsebenzi ojikelezayo ujikeleza ngelixa uqhubela phambili kwisantya esiqhubekayo ukwenza ukufudumeza kufane. Itheyibhile ye-roller phakathi kwemizimba yesithando somlilo yenziwe nge-304 non-magnetic steel stainless and water-cooled.

4. Iqela letafile ye-roller: iqela lokutyisa, iqela le-sensor kunye neqela lokukhupha lilawulwa ngokuzimeleyo, elihambelana nokufudumala okuqhubekayo ngaphandle kokubangela i-gap phakathi kwezinto zokusebenza.

5. Iqondo lokushisa elivaliweyo lokulawula i-loop: zombini ukucima kunye nokufudumala kwamkela i-American Leitai ye-infrared thermometer evaliweyo inkqubo yokulawula i-loop ukulawula ngokuchanekileyo ubushushu.

6. Inkqubo yekhompyutha ye-Industrial: umboniso wangempela wexesha langoku leeparameters zokusebenza, imemori yeparameter ye-workpiece, ukugcinwa, ukuprinta, umboniso wephutha, i-alamu kunye neminye imisebenzi.

7. Ukuguqulwa kwamandla: usebenzisa indlela yokucima + ukufudumala, ukusetyenziswa kwamandla ngetoni ngama-280-320 degrees.

8. Ujongano lomatshini woluntu PLC inkqubo yolawulo olukrelekrele oluzenzekelayo, “isiqalo esinye isitshixo” imveliso ingakhathazeki.

Ukuqulunqwa kwebhari yentsimbi ejikelezayo yokucima kunye nomgca wokuvelisa ubushushu:

1. Ukucima + ukufudumeza i-IGBT unikezelo lwamandla okufudumeza okuphindwe kabini okwenziwa ngamaxesha amaninzi:

2. Ukucima + ukufudumeza induction yokufudumeza umzimba wesithando somlilo

3. Indawo yokugcina

4. Inkqubo yokuhambisa

5. Ukucima itanki yamanzi (kubandakanywa nentsimbi yokutshiza iringi, imitha yokuhamba kunye nerola yokuguqula amaza)

6. Ikhabhinethi yesithando somlilo (kubandakanywa nombhobho wensimbi engenasici, iqela lekhabhathi ye-capacitor ye-dual-frequency, i-frequency conversion drive)

7. Ukufumana irack

8. Man-machine interface PLC master console

9. Ukulinganisa ubushushu be-infrared kunye nesixhobo sokulawula ubushushu obuzenzekelayo

Izinto ezilungileyo zentsimbi ejikelezayo yokucima kunye nomgca wokuvelisa ubushushu:

I-1. Yamkela i-IGBT entsha yokulawula ukufudumala kwe-air-cooled induction, ukusetyenziswa kwamandla aphantsi, ukugcinwa kwamandla kunye nokukhuselwa kwendalo, kunye nokusebenza kakuhle kwemveliso.

2. Ukucima ibha yentsimbi ejikelezayo kunye nomgca wokuvelisa owenziwe nguYuantuo wamkela i-V-shaped roll ehlelwe nge-diagonally kwi-design transmission ukunciphisa ukuphuma kwe-radial.

3. Isixhobo sokufudumala se-induction sinesantya sokufudumala esikhawulezayo, i-oxidation engaphantsi komhlaba, ukucima kunye nenkqubo yokufudumala kwinkqubo yokufudumeza okujikelezayo, kwaye intsimbi inokulungeleka kakuhle kwaye akukho ukugoba emva kokucima kunye nokufudumala.

4. Emva konyango lobushushu, i-workpiece inokuhambelana kobunzima obuphezulu kakhulu, ukufana kwe-microstructure, ukuqina okuphezulu kakhulu kunye namandla empembelelo.

5. Inkqubo yokulawula isikrini sokuchukumisa i-PLC inokurekhoda kwaye igcine zonke iiparameters zenkqubo ye-induction ukuqina kunye nokufudumala kwe-workpiece.