Zagaye karfe quenching da tempering samar line

Manufar zagaye ƙarfe kashewa da zafin zafin jiki shine haɓaka kayan aikin ƙarfe na ƙarfe, don haka zagaye na ƙarfe yana da ƙoshin lafiya mai kyau, lanƙwasa, juriya gajiya, ƙara juriya da sauran halaye, tare da ƙarfi, filastik, tauri, dacewa tauri da Inganta m inji Properties na zagaye karfe. The zagaye karfe quenching da tempering samar line ne cikakken atomatik dumama quenching da tempering samar line musamman tsara da kuma samar da manufar quenching da tempering zagaye karfe.

A. Gabatarwa na zagaye karfe quenching da tempering samar line:

A zagaye karfe quenching da tempering samar line rungumi dabi’ar shigarwa dumama hanya. Bayan zagaye na ƙarfe yana da zafi don kashewa, ɗimuwa, daidaitawa da sauran yanayin zafi da zafi, ƙwallon ƙarfe yana ƙarƙashin tsarin kula da zafin zafin da ya dace don kammala ƙwanƙwasawa da zafin baƙin ƙarfe.

The zagaye karfe quenching da tempering samar line rungumi dabi’ar atomatik iko, wanda inganta aiki yanayi, inganta samar yadda ya dace da kuma ingancin, rage dumama lokaci, da kuma rage dumama asarar. Ya dace da sarrafa kayan masarufi.

B. Zagaye karfe quenching da tempering samar line abun da ke ciki:

Lissafin ƙarfe mai ƙonawa da layin samarwa yana kunshe da teburin ciyarwa mai girgizawa, injin juyawa na kayan, ciyar da abin nadi, na’urar rolle mai matsewa, kashe wutar lantarki ta tsaka -tsaki, kashe wutar murhun wuta, na’urar fesawa, tankin ruwa mai fesawa. , Injin ma’aunin zafin jiki, da madaidaicin madaidaicin ƙarfin wutar lantarki, Quenching induction makera, injin fitarwa, na’urar karɓa, injin aikin silinda, hasumiyar sanyaya HSBL, na’ura wasan bidiyo, babban allon nuni da injin sarrafa PLC.

C. M ikon yinsa na zagaye karfe quenching da tempering samar line:

1. Nau’in shaft mai tsayi da nau’in sanda mai tsayi zagaye na ƙarfe an kashe shi da zafin rai, babban aikin yanki shine Ø30-Ø500mm

2. Zagaye karfe kashewa da tempering

3. Kashe shaft da zafin iska na iska

4. Quenching da tempering bututun hako mai da bututun ƙasa

5. Quenching da tempering of high-strength bolt materials

6. Quenching da tempering na prestressed karfe sanduna

D. Dumama zazzabi na zagaye karfe quenching da tempering samar line:

Ƙunƙasawa da ɓarna na zagaye na baƙin ƙarfe na kashewa da layin samar da zafin jiki galibi yana nufin tsarin aikin zafin zafi na kashewa + zafin zafin zafin jiki don samun sihiri mai ɗaci. Hanyar ita ce a kashe ta farko, kuma zafin zafin shine: Ac3+30 ~ 50 ℃ don ƙarfe hypoeutectoid; Ac1+30 ~ 50 ℃ don ƙarfe hypereutectoid; karfe gami iya zama dan kadan mafi girma fiye da carbon karfe. Bayan kashewa, ana iya yin zafi a 500 ~ 650 ℃.

Gabaɗaya magana, daidaiton zafin jiki na 45# ƙarfe gami shine 850 ℃, zafin zafin shine 840 ℃, kuma zafin zafin shine 580 ℃. Dole ne a ƙayyade takamaiman zafin zafin zafin kashe wutar da layin samar da iska gwargwadon abun da ke cikin zagaye na ƙarfe, ƙayyadaddun ƙarfe mai zagaye, matsakaicin kashe wutar da sauran sigogi.

E. Features na zagaye karfe quenching da tempering samar line

1. The zagaye karfe quenching da tempering samar line yana da babban mataki na aiki da kai, iya gane hankali management da unattended

2. Shigar da dumamar ƙarfe zagaye na kashewa da layin samarwa yana haɓaka saurin dumama, yana rage sake zagayowar samarwa da inganta yanayin aiki.

3. A key-key aiki na zagaye karfe quenching da tempering samar line inganta samar kungiyar matakin da tabbatar da samfurin quality.

4. Zagaye na baƙin ƙarfe yana kashewa da ƙoshin samar da iska yana inganta yanayin samarwa, yana tsarkake bitar, kuma yana rage ƙarfin aiki na masu aiki.

5. The zagaye karfe quenching da tempering samar line rage zagaye karfe hadawan abu da iskar shaka tsari, inganta yin amfani kudi na zagaye karfe, da kuma ajiye samar da halin kaka.

F. Basic sigogi na zagaye karfe quenching da tempering samar line

1. Abun kashewa da zafin abu: ƙarfe gami

2. Zafi mai zafi: kashe 800 ℃ –1000 ℃; Farashin 500 ℃ –900 ℃

3. Keɓaɓɓun ƙayyadaddun ƙarfe: diamita Ø30 —Ø500mm; tsawon 1.5m – 12m

4. Ikon dumama: kashewa: 750Kw; Saukewa: 350KW

5. Na’urar sanyaya: Hasumiyar sanyaya nau’in HSBL

6. Na’urar ma’aunin zafin jiki: auna ma’aunin zafin jiki ta kan layi

7. Tsarin sarrafawa: Siemens PLC iko

8. Yanayin farawa: fara binciken mitar