Yenziwa njani i-inductor yesithando somlilo sokunyibilikisa?

Inductor ye ukuchithwa kwesithando somlilo, ngokuqhelekileyo eyaziwa ngokuba yi-coil yokufudumeza, ngumthwalo we-furnace yokuncibilika kwe-induction kunye necandelo eliphambili le-furnace yokuncibilika kwe-induction. Ivelisa indawo yemagnethi etshintshanayo ngombane oguquguqukayo okhoyo obonelelwa ngamandla ombane oguquguqukayo, kwaye ivelise i-eddi yangoku ngaphakathi kwentsimbi eshushu ukuze izifudumeze. Indlela yokufudumala engabonakaliyo, engangcolisi, ngoko ke, i-furnace induction ikhuthazwa njengesithando somlilo esisingqongileyo kunye nokugcina amandla ombane. Ngoko ke, yintoni isakhiwo, iimpawu kunye nezibonakaliso zokusebenza ze-inductor ye-furnace yokunyibilikisa induction? Umhleli we-electromechanical uya kwazisa i-inductor yesi sithando sokunyibilikisa induction.

1. I-inductor ye-furnace yokuncibilika kwe-induction isetyenziswe kunye nesixhobo sokuguqula i-frequency, engomthwalo we-frequency conversion power supply, kwaye ezimbini azikwazi ukusetyenziswa ngokwahlukileyo.

2. I-inductor ye-furnace yokuncibilika kwe-induction yenziwe ngenxeba lombhobho lobhedu oluxande ngokwenani elithile lokujika. Izikrufu zobhedu zidityaniswe ekujikeni ngakunye kwekhoyili, kwaye umgama phakathi kojiko umiselwe yiintsika ze-bakelite ukuze kuqinisekiswe ukuba ubude bekhoyili yonke buhlala bungatshintshi.

3. Inkqubo yenkxaso yekholamu ye-bakelite ye-induction melting furnace inductor yenziwe ngezinto ezikhethekileyo ezidibeneyo, ukwenzela ukuba i-coil nganye ye-coil yokunyibilika kwe-coil igxininiswe ngokuqinile kwaye itshixiwe, enokuphelisa ithuba lokujikeleza okufutshane phakathi kokujika kwekhoyili. Iikhoyili ezibonelelwa ngabanye abavelisi zilula kuyilo kwaye zihlupheke ngokungqongqo. Ngexesha lokusebenza, ngenxa yesenzo samandla ombane wombane, ukungcangcazela kuya kubangelwa. Ukuba i-coil ayinayo ukuqina okwaneleyo, lo mandla wokungcangcazela uya kuchaphazela kakhulu ubomi bomlilo wesithando somlilo. Enyanisweni, ulwakhiwo oluqinileyo kunye oluqinileyo lwekhoyili ye-induction luya kwandisa kakhulu ubomi benkonzo yesithando somlilo.

4. Ngaphambi kokudibanisa i-inductor yesithando somlilo esincibilikayo, kufuneka uvavanyo lwe-hydraulic. Okokuthi, amanzi okanye umoya ngoxinzelelo lwamaxesha angama-1.5 ukunyanzeliswa koyilo lokunikezelwa kwamanzi kungeniswa kumbhobho wobhedu ococekileyo we-coil induction ukuze ukhangele ukuba kukho ukuvuza kwamanzi kwindawo edibeneyo phakathi kombhobho wobhedu ococekileyo kunye nombhobho.

5. Iikhoyili ezinyibilikayo ezinyibilikayo ezishinyeneyo zibonelela ngamandla obushushu angakumbi. Xa kuthelekiswa neekhoyili ze-induction zamanye amacandelo anqamlezileyo, iikhoyili ze-induction ezityebileyo zinecandelo elikhulu elithweleyo ngoku, ngoko ke ukuxhathisa kwekhoyili kusezantsi kwaye amandla amaninzi angasetyenziselwa ukufudumeza. Kwaye ngenxa yokuba ubukhulu bodonga olujikelezileyo lwetyhubhu lufana, amandla alo angaphezulu kwesakhiwo sekhoyili enodonga olungalinganiyo lwetyhubhu kunye nodonga oluncinci lwetyhubhu kwelinye icala. Oko kukuthi, iikhoyili zethu zesithando somlilo ezinyibilikisayo zolu lwakhiwo azinabungozi kangako kumonakalo obangelwa yi-arcing kunye nemikhosi yokwandisa.

6. I-inductor yesithando sokunyibilikisa i-induction ifakwe kwipeyinti ye-insulating. Preheat coil induction egqunywe ngumaleko wokugquma kwiziko lombane okanye kwibhokisi yokomisa umoya oshushu, uze uyicwilise kwipeyinti ye-organic insulating imizuzu engama-20. Kwinkqubo yokudibanisa, ukuba kukho amaqamza amaninzi kwipeyinti, ixesha lokuntywila kufuneka landiswe, ngokuqhelekileyo kathathu.

7. Indawo evulekileyo phakathi kokujika kwe-inductor ye-furnace yokuncibilika kwe-induction ihambelana nokukhutshwa komphunga wamanzi kwaye iyanciphisa isiphaluka esifutshane phakathi kokujika okubangelwa ukukhuphuka komphunga wamanzi.

8. I-induction melting furnace coil ixhotyiswe nge-coil epholileyo yamanzi, enokwandisa ubomi bokukhanya kwesithando somlilo. Ukupholisa kakuhle kwe-lining akuboneleli nje kuphela ukukhutshwa kwe-thermal engcono kunye neempawu zokumelana ne-thermal, kodwa kwandisa ubomi bomgca. Ukuze kufezekiswe le njongo, xa kuyilwa umzimba wesithando somlilo, iikhoyili ezipholileyo zamanzi zongezwa phezulu kunye nezantsi ngokulandelanayo, ezingenakukwazi ukufikelela kuphela kwinjongo yokushisa kwesithando somlilo, kodwa nokunciphisa ukwanda kwe-thermal.

9. I-inductor ye-furnace yokuncibilika kwe-induction iqhutyelwa kwibhokisi yokumisa umoya oshushu. Xa i-inductor ye-furnace yokuncibilika kwe-induction ifakwe, ukushisa kwesithando somlilo akufanele kube ngaphezu kwe-50 ° C, kwaye iqondo lokushisa kufuneka liphakanyiswe kwizinga le-15 ° C / h. Xa ifikelela kwi-100 ~ 110 ° C, kufuneka yomiswe iiyure ezingama-20, kodwa kufuneka ibhakwe de ifilimu yepeyinti ingabambeleli esandleni.

10. I-induction melting body body ixhotyiswe ngamaqhina anamaqhina eemilo ezahlukeneyo kwiindawo ezahlukeneyo zekhoyili. Kukho iimilo ezahlukeneyo zamaqhina phezulu nasezantsi kwikhoyili ye-induction kwizicelo ezahlukeneyo. La maqhina ayenziwe ngezinto ezikhethekileyo zokunqanda.

11. Ezinye iinkqubo ezizodwa zamkelwa kwimveliso induction melting izindandatho. Ikhoyili ye-induction yenziwe nge-T2 yesikwere se-oxygen-free tube copper kwaye ingasetyenziselwa emva kokuqhawula. Akukho malungu amade avunyelwe, kwaye inzwa yesilonda kufuneka yenziwe ngeenkqubo eziphambili zokukhetha, i-saponification, ukubhaka, ukudipha kunye nokomisa. Emva kwe-1.5 amaxesha oxinzelelo lwamanzi (5MPa) uvavanyo loxinzelelo oluqhelekileyo, lunokuhlanganiswa emva kwe-300min ngaphandle kokuvuza. Zomibini iindawo eziphezulu kunye nezisezantsi ze-coil induction zinikezelwa ngamakhonkco okupholisa amanzi ityhubhu yobhedu. Injongo kukwenza i-furnace lining material ifudunyezwe ngokufanayo kwi-axial direction kunye nokwandisa ubomi benkonzo yesithando somlilo.