Ngwakọta na ọrụ nke ígwè anwụrụ ọkụ quenching na tempering mmepụta akara

1. Ịkwado ikpo okwu

N’elu ikpo okwu na-ebu ibu bụ nchịkọta nke ọkpọkọ ígwè ka a na-ekpo ọkụ. A na-eji efere ígwè 16mm gbara ọkpụrụkpụ na I-beam 20 na-ekpo ọkụ na-agbakọta ikpo okwu ahụ. Obosara nke ikpo okwu bụ 200mm, ikpo okwu nwere mmasị 2.4 °. Ọ nwere ike ijide ọkpọkọ ígwè 8 φ325, ikpo okwu na kọlụm. Eji bolts jikọọ ya. Mgbe ị na-arụ ọrụ, kreenu nwere ike ibuli ùkwù dum n’elu ikpo okwu, nnukwu ngwugwu na-enye ihe ahụ. Igwe ihe ngwugwu buru ibu bụ cylinder ikuku na-ebugharị. Mgbe a tọhapụrụ ngwugwu ahụ, ọkpọkọ ígwè ndị a na-ekpo ọkụ ga-adaba n’elu ikpo okwu n’otu n’otu ma kewaa ha. N’ebe ihe dị na ya, usoro nkewa ahụ ga-ezipụ ma tụgharịa ihe ahụ na njedebe nke ikpo okwu nkwụnye n’okpuru nchịkwa nke ịkụ aka. A na-edozi njedebe ya na oche nkwụsị nkwụsị iji gbochie ihe ahụ ma tinye ya n’ime oghere nke V.

2. Usoro ntụgharị asụsụ nri

A na-ebugharị usoro ntụgharị akwụkwọ nri n’ụzọ hydraulically, yana usoro nkwado 6 yana usoro 6 nke cylinder metallurgical nwere dayameta nke φ50 na strok nke 300mm. Iji hụ na mmekọrịta, 6 set nke hydraulic cylinders na-onwem na hydraulic Motors. Ụdị cylinder mmanụ ntụgharị asụsụ abụọ nwere φ80 na strok nke 750mm. Ntụgharị n’ime ebe, kpọmkwem na etiti nke rollers okpukpu abụọ. A na-eji usoro wiilị anọ mee ihe ọ bụla nke igwe na-akwado ihe abụọ, yana ụzọ ụgbọ oloko abụọ 4 # na-akwado n’okpuru wiilị, nke ziri ezi, na-echekwa ọrụ, bara uru na ntụkwasị obi.

3. Usoro nnyefe mkpanaka nkwado abụọ

Ngwá ọrụ mgbasa ozi abụọ na-enye nkwado, site n’ịgbanwe akụkụ nke ogwe aka abụọ ahụ, ọ bụghị nanị na-aghọta ngwa ngwa nke ntụgharị ígwè ígwè ma hụkwa na ọsọ na-aga n’ihu. Ngwa nnyefe mkpanaka nkwado okpukpu abụọ na-anabata onye na-ebelata na ihe ntụgharị ugboro ugboro iji hụ na ọsọ ọsọ chọrọ nke ọkpọ ígwè nke dị iche iche dayameta. Enwere otu 38 nke ogwe nkwado abụọ, otu 12 na njedebe ndepụta, otu 14 na mpaghara etiti, na otu iri na abụọ na njedebe nkwụsị. Ebe dị anya n’etiti rollers na-akwado bụ 12mm, ebe etiti dị n’etiti wiil abụọ ahụ bụ 1200mm, na dayameta roller bụ 460mm. Ọ na-ewe n’ime akaụntụ φ450～φ133 kpo oku ígwè anwụrụ. Otu ìgwè nke rollers bụ wheel ike na otu nke ọzọ bụ wheel na-akwado. N’iburu n’uche na ọkụ ọkụ na-ekpo ọkụ nwere ụfọdụ nrụnye Ọnọdụ na wiil ike na-emebe ya na ntinye nke 325: 1 sprocket chain transfer device, nzube ya bụ ịkwaga ebe etiti nke njikọ nnyefe site na 1mm. Ebe niile na-ekpo ọkụ na ebe a na-ekposa ọkụ na-eji ngwaọrụ jụrụ oyi n’elu axis na-akwado roller, na ihe mkpuchi na-akwado na-eburu bearings. Iji hụ na otu na nha nha nnyefe ọsọ nke workpiece tupu na mgbe, 350 ugboro ntụgharị Motors na-eji maka ike. A na-achịkwa ọsọ nke moto site na ntụgharị ugboro ugboro. The na-akwado rola ọsọ nso: 38 ~ 10 rpm, mbugharị ọsọ 35 ~ 650mm / min, ugboro Ntụgharị ọsọ mgbanwe nso: 2500 ~ 15Hz. A na-etinye roller na-akwado ya n’akụkụ 60 Celsius na etiti. Enwere ike ịmegharị akụkụ kachasị na 5º, yana nke kacha nta nwere ike gbanwee ka ọ bụrụ 11º. A na-edozi akụkụ nke roller na-akwado site na igwe eletriki iji mee ka ikuku turbine gbanwee iche na mpaghara atọ.

A na-etinye ngwaọrụ nnyefe mkpanaka abụọ dị mkpa na tebụl nwere mmasị 0.5% site na njedebe nri ruo na njedebe nkwụsị, nke mere na mmiri fọdụrụ na ọkpọ ígwè mgbe emechara nwere ike ịpụpụ nke ọma.

Site n’ịchịkwa ọsọ nke ihe na-eri nri, mpaghara okpomọkụ na-akwado roller, na nkwụsị nkwado na-agbapụta, a na-ejikọta ọkpọkọ ígwè na ibe ya ma banye ma wepụ akụkụ ọ bụla nke ọkụ ọkụ ọkụ. A na-ekewapụ ọkpọkọ ígwè nke ejikọrọ na njedebe na njedebe na-akpaghị aka tupu etinye ya n’àkwà jụrụ oyi.

4. Usoro ikpo ọkụ ọkụ ọkụ

A na-eji igwe oyi ikuku FL-1500BP nke Wuxi Ark mee ka ahụ dị ọkụ. Igwe nju oyi FL-500 dị iche iche na-eme ka isi mmalite ike 1500Kw (750Kw abụọ) agbakwunyere (ọkpụkpọ mmiri jụrụ oyi bụ nke igwe anaghị agba nchara):

FL-1500BP ụdị ikuku mmiri ngwa nju oyi (ozu ọkụ ahụ) parameters:

Ike oyi: 451500kcal / h; nrụgide ọrụ: 0.35Mpa

Usoro ọrụ: 50m3 / h; dayameta ọjà mbata na mpụta: DN125

Enyere ikike nke fan: 4.4Kw; akara ike nke mgbapụta mmiri: 15Kw

FL-500 ikuku mmiri nju oyi (ike ọkọnọ) paramita:

Ike oyi: 151500kcal / h; nrụgide ọrụ: 0.25Mpa

Usoro ọrụ: 20m3 / h; dayameta ọjà mbata na mpụta: DN80

Enyere ikike nke fan: 1.5Kw; akara ike nke mgbapụta mmiri: 4.0Kw

5. Na-emenyụ usoro jụrụ oyi mmiri mmiri

Jiri FL-3000BPT ikuku mmiri oyi nke Wuxi Ark iji mee ka ahụ ọkụ dị jụụ:

FL-3000BPT ụdị ikuku mmiri oyi (anụ ọkụ ahụ) paramita:

Ike oyi: 903000kcal / h; nrụgide ọrụ: 0.5Mpa

Usoro ọrụ: 200m3 / h; dayameta ọjà mbata na mpụta: DN150

Enyere ikike nke fan: 9.0Kw; gosiri ike nke mmiri mgbapụta: 30Kw × 2

6. Usoro mbuli na ntụgharị

Usoro mbuli elu na ntụgharị ntụgharị na-anabata ụdị lever iji mee ka cylinder hydraulic pụọ na mpaghara ọkụ. Iji hụ na kwụ ọtọ nke ọkpọkọ ígwè na-ekpo ọkụ, a na-ebuli ihe na-ebuli elu na nsụgharị nsụgharị nke otu 11 nke usoro nkwado, nke jikọtara n’ime otu ahụ. Otu 11 nke usoro nkwado nwere ike ijide ma tinye ihe ahụ n’otu oge ahụ, na-eme ka mmekọrịta nke ikpo ọkụ nke ígwè ígwè. A na-eji otu cylinders metallurgical abụọ φ160×360 maka ibuli elu, a na-ejikwa ihe abụọ nke φ80×1200 maka cylinder nsụgharị. Ejiri njikwa ọrịa strok nwere ihe ngbanwe dị nso ma nwee ike ịhazi ya. Ejiri cylinder hydraulic nwere efere nchebe na-ekpo ọkụ.

7. Akwa oyi ụzọ abụọ

Ihe ndina dị jụụ na-eji usoro mgbasa ozi abụọ nke sprocket yinye, otu bụ ngwaọrụ ịdọrọ na ịdọrọ, nke ọzọ bụ ihe na-adọkpụrụ na-atụgharị.

The yinye ịdọrọ ntụgharị ngwaọrụ, n’ozuzu ụgbọelu elu nke yinye bụ ubé elu karịa yinye ụgbọ elu elu nke ịdọrọ ihe ngwaọrụ, na yinye ịdọrọ rotation ngwaọrụ na-akpali na ígwè ọkpọkọ na-atụgharị na a edo ọsọ. Ya mere iji gbochie nrụrụ nke ọkpọkọ ígwè na-akwụsị n’otu ebe ma ghara ịtụgharị. Ike moto bụ 15Kw, na okpomọkụ mgbe akwa jụrụ oyi bụ ≤150 ℃.

Agbụ nke ịdọrọ na ịdọrọ ngwaọrụ na-eji ụdọ ejiri aka ya mee. Ejiri yinye ebufe ọ bụla nwere steetị 20 nke ihe ndobe scraper. Ụdị mmegharị ahụ bụ usoro ịdọrọ nzọụkwụ site na nzọụkwụ. Ọ na-akwado usoro nke ratchet. Ebe etiti dị n’etiti yinye na yinye bụ 1200mm. Enwere nhazi iri na otu na mkpokọta. Mgbọrọgwụ, ngwaọrụ ịdọrọ zipa anaghị ebu ibu nke ọkpọkọ ígwè.

N’ihi kọntaktị ogologo oge na ọkpọkọ ígwè na-ekpo ọkụ, eriri ụgbọala ga-emepụta okpomọkụ, nke ga-eme ka ihe ndị na-adịghị mma na-eme ka agbụ ahụ dị ogologo oge. Iji kpochapụ ihe ize ndụ a zoro ezo, e wuru ọdọ mmiri n’etiti ngwaọrụ ịdọrọ na-atụgharị, nke mere na a na-arụ eriri nke ihe na-adọkpụ na-atụgharị. Jụụ mgbe ị na-akpụ akpụ.

8. Ịnakọta ikpo okwu

A na-eji ígwè ngalaba na-agbado oche ahụ. A na-eji efere ígwè gbara ọkpụrụkpụ 16mm na beam 20 na-ekpo ọkụ gbachie oche ahụ. Obosara nke bench bụ 200mm. Oche ahụ nwere echiche 2.4°. Ọ nwere ike ijide ọkpọkọ ígwè 7 φ325. A na-ejikọta bench na kọlụm site na bolts. Ebe dị anya n’etiti nkwụnye ahụ bụ 1200mm, na njedebe nke nkwụnye ahụ na-eji ogwe aka nkwụsị nkwụsị ígwè.

A na-etinye temometa infrared na njedebe nke ikpo okwu nchịkọta iji tụọ okpomọkụ mgbe akwa dị jụụ n’okpuru ọkpọ ígwè, ma zipụ uru kachasị nke data a tụrụ na kọmputa dị elu.

9. Ihe nkwado ngbanwe ọkụ ọkụ

Ndozi eletriki, ibuli na mbelata nke mkpuchi kọlụm ntuziaka. A na-ebugharị ihe abụọ nke igwe mbuli elu spiral site na onye na-ebelata ngwo iji dozie ịdị elu ya, na ebuli ya kwụsiri ike ma bụrụ nke a pụrụ ịdabere na ya.

10. Usoro mgbochi

Mgbe ọkpọkọ ígwè ahụ kwụsịrị, mee ka ọ dị mma, na iwe ọkụ, mgbe ọ rutere na njedebe ngwa ngwa, a na-egbochi ya site na usoro mgbochi ebe a. Mgbe mgba ọkụ nso na-enweta akara ngosi, usoro mbuli na ntụgharị na-arụ ọrụ, agbụ ahụ na-adọkpụrụ ngwaọrụ na-atụgharị ka ọ kwụsị ịrụ ọrụ. Mgbe usoro mbuli na ntụgharị na-eziga ihe ahụ n’àkwà jụrụ oyi ma tinye ya n’ala nke ọma, yinye ahụ na-adọkpụrụ moto nke ngwaọrụ ntụgharị ka ịmalitegharịa.

11. Hydraulic ọdụ

Nrụgide ọrụ bụ 16Mpa na olu bụ 500ml.

Isi nhazi: okpukpu abụọ eletriki okpukpu abụọ, valvụ njikwa eletriki, valve na-achịkwa nrụgide, ihe ngosi ọkwa mmanụ, ihe ọkụ ọkụ mmanụ, mmanụ ọkụ mmanụ, radiator mmanụ, wdg The hydraulic ọkpọkọ niile bụ igwe anaghị agba nchara, na tank mmanụ hydraulic bụ. welded site igwe anaghị agba nchara efere.

11. Na-emenyụ usoro ịgba mmiri mmiri mmiri

Nabata sistemu ịgba mmiri ikuku-mmiri nwere oghere abụọ, sistemu ịgba mmiri pọlụ abụọ, yana sistem ihicha pneumatic nke nwere otu ọkwa iji mepụta usoro ịgba mmiri. A na-eme mgbanwe niile na-akpaghị aka site na kọmpụta mmepụta ihe na valvụ njikwa nha nha eletrik.

12. Na-emenyụ usoro nchịkọta mmiri mmiri

Jiri tankị nnakọta dị n’ịntanetị iji mechaa ọdọ mmiri na-ekpochapụ mmiri kwekọrọ. A na-etinye ụgbụ nchịkọta ihe nzacha na tankị nchịkọta iji mee ka nhicha dị ọcha dị mfe.

13. Sistemụ sistemu sistemu ọkpọkọ

A na-agbakwunye ihe nleba anya ngwa ngwa n’etiti mkpanaka abụọ na-akwado na njedebe nri iji chọpụta ma tube ahụ rapaara (tube ahụ anaghị emegharị), a na-enyekwa mgbaama mkpu ozugbo tube rapaara. Ngwaọrụ a na mgbama mgba ọkụ nchọta nri bụ otu mgbaama.

Sistemụ nkwụsi ike voltaji

A na-anabata usoro nke ịchọpụta voltaji grid. Mgbe grid voltaji na-agbanwe, a na-edozi ike mmepụta nke ọkụ eletrik na-arụ ọrụ na-akpaghị aka iji hụ na nkwụsi ike nke okpomọkụ okpomọkụ. Na mgbakwunye, mgbe voltaji grid na-agbanwe site na ± 10%, voltaji nke etiti na-agbanwe naanị bụ 1%.