Halabuurka iyo shaqada ee deminta tuubooyinka birta iyo xajinta khadka wax soo saarka

1. Loading platform

Goobta wax lagu shubo waa tuubooyin bir ah oo la shiilay si loo kululeeyo. Madalku waxa lagu alxanayaa saxan bir qaro weyn oo 16mm ah iyo 20 kulul oo duuban I-beam. Ballaca madalku waa 200mm, madalkuna waxa uu leeyahay u janjeedha 2.4°. Waxay qaban kartaa 8 φ325 tuubooyinka birta, madal iyo tiirka. Waxaa ku xiran boolal. Marka la shaqaynayo, wiishku waxa uu kor u qaadi karaa xidhmada oo dhan masraxa, iyo qalabka xidhmo badan ayaa quudiya alaabta. Qalabka xidhmo badan waxa wada dhululubo hawo ah. Ka dib marka xidhmada la furo, tuubooyinka birta ah ee kululaynta ayaa si toos ah mid mid ugu rogi doona goobta oo kala saari doona. Goobta walxaha, habka kala-soocida ayaa soo diri doona oo u rogi doona walxaha ilaa dhamaadka goobta wax lagu raro ee hoos yimaada xakamaynta garaaca. Dhamaadka waxaa lagu qalabeeyaa kursi meelaynta xannibaadda si loo xannibo walxaha oo loo dhigo jeexdin V-qaabeeya.

2. Habka tarjumaada quudinta

Habka tarjumaadda quudinta si biyo ah ayaa loo wadaa, oo leh 6 qaybood oo habab taageero ah iyo 6 qaybood oo dhululubo bir ah oo leh dhexroor φ50 iyo istaroog 300mm ah. Si loo hubiyo wada shaqaynta, 6 qaybood oo ah dhululubada Haydarooliga ayaa lagu qalabeeyay matoor biyo-biyood ah. Laba qaybood oo ah dhululubada saliidda tarjumaadda ayaa leh dalool φ80 ah iyo istaroog dhan 750mm. Ku turjumi meel, oo ku taal bartamaha rullallada labajibbaaran. Qayb kasta oo ka mid ah qalabka taageerada labalaabka ah waxaa lagu qalabeeyay 4 taayir ah, iyo laba tareen oo 11 # ah ayaa lagu taageeray qalabka giraangiraha, kuwaas oo sax ah, badbaado shaqaale, waxqabad iyo la isku halleyn karo.

3. Nidaamka gudbinta usha laba-geesoodka ah

Qalabka gudbinta taageerada labajibbaaran, adoo hagaajinaya xagasha usha taageerada labajibbaaran, ma ogaan karto oo kaliya xawaaraha wareegga birta ee birta laakiin sidoo kale waxay hubisaa xawaaraha hore. Qalabka gudbinta usha taageerada labajibaaran waxay qabataa wax-bedeye iyo beddelaha soo noqnoqda si loo hubiyo shuruudaha xawaaraha hore ee tuubooyinka birta ee dhexroorka kala duwan. Waxaa jira 38 kooxood oo ah baararka taageerada labajibbaaran, 12 kooxood oo ku yaal dhammaadka quudinta, 14 kooxood oo ku yaal qaybta dhexe, iyo 12 kooxood oo ku yaal dhammaadka dheecaanka. Masaafada u dhaxaysa rollers taageertaa waa 1200mm, masaafada u dhaxaysa labada taayirrada waa 460mm, dhexroor rullaluistu waa 450mm. Waxay ku xisaabtantaa φ133～φ325 kuleylinta tuubooyinka birta. Hal koox oo rollers ah waa giraangiraha korantada, kooxda kalena waa taayirrada la wado. Iyadoo la tixgelinayo in foornada kuleylku ay leedahay rakibo gaar ah Booska iyo taayirrada korontada waxaa loogu talagalay qalabka gudbinta silsiladda 1: 1, ujeedada taas oo ah in la dhaqaajiyo masaafada dhexe ee xiriirka gudbinta 350mm. Dhammaan meelaha kuleyliyaha iyo ku shubista waxaa lagu qalabeeyay aaladda qaboojinta biyaha oo ku taal dhidibka wareega wareega ee taageereya, rullaluistuyada taageertana waxay qabataa biraha. Si loo hubiyo in lebbiska iyo isku dheelitirnaanta xawaaraha gudbinta ee workpiece ka hor iyo ka dib, 38 matoorada beddelka soo noqnoqda ayaa loo isticmaalaa awoodda. Xawaaraha matoorka waxaa xakameynaya beddelaha soo noqnoqda. Xawaaraha rullaluistemadka ee taageeraya: 10 ~ 35 rpm, xawaaraha hore ee 650 ~ 2500mm / min, cabbirka isbeddelka xawaaraha isbeddelka: 15 ~ 60Hz. Rollerka taageera waxa la dhigayaa xagal 5° ah oo dhexda leh. Xagalka ugu badan waxaa lagu hagaajin karaa 11°, kan ugu yarna waxaa lagu hagaajin karaa 2°. Xagasha rullaluistemadka taageerada waxaa hagaajiya mishiinka korontada si uu u wado dirxiga marawaxadaha si gaar ah loogu hagaajiyo saddex meelood.

Qalabka gudbinta usha taageerada ee labanlaabka ah ayaa lagu rakibay 0.5% miis u janjeedha laga bilaabo dhamaadka quudinta ilaa dhamaadka daynta, si biyaha ku haray tuubada birta ka dib deminta ay si habsami leh u bixi karaan.

By controlling the speed of the feeding roller, the heating zone support roller, and the discharge support roller, the steel pipes are connected to each other and enter and exit each section of the heating furnace. The steel pipes that are connected end to end are automatically separated before being put on the cooling bed.

4. Nidaamka qaboojinta foornada kululaynta

The FL-1500BP wind-water cooler of Wuxi Ark is used to cool the furnace body. The FL-500 wind water cooler separately cools the newly added 1500Kw (two 750Kw) power sources (the cooling water pipe is made of stainless steel):

FL-1500BP Nooca qaboojiyaha biyaha dabaysha (jidhka foornada qaboojinta) cabbirrada:

Awoodda qaboojinta: 451500kcal / h; cadaadiska shaqada: 0.35Mpa

Socodka shaqada: 50m3 / h; Dhexroorka dhuunta laga soo galo iyo kan ka baxa: DN125

Awoodda la qiimeeyay ee marawaxada: 4.4Kw; awoodda lagu qiimeeyay bamka biyaha: 15Kw

FL-500 wind water cooler (cooling power supply) parameters:

Awoodda qaboojinta: 151500kcal / h; cadaadiska shaqada: 0.25Mpa

Socodka shaqada: 20m3 / h; Dhexroorka dhuunta laga soo galo iyo kan ka baxa: DN80

Awoodda la qiimeeyay ee marawaxada: 1.5Kw; awoodda lagu qiimeeyay bamka biyaha: 4.0Kw

5. Deminta nidaamka qaboojinta dareeraha

Isticmaal qaboojiyaha FL-3000BPT-dabaysha ee Wuxi Ark si aad u qaboojiso jirka foornada:

FL-3000BPT nooca qaboojiyaha biyaha dabaysha (jidhka foornada qaboojinta) cabbirrada:

Awoodda qaboojinta: 903000kcal / h; cadaadiska shaqada: 0.5Mpa

Socodka shaqada: 200m3 / h; Dhexroorka dhuunta laga soo galo iyo kan ka baxa: DN150

Awoodda la qiimeeyay ee marawaxada: 9.0Kw; awoodda lagu qiimeeyay ee bamka biyaha: 30Kw×2

6. Qaadista daadinta iyo habka tarjumaada

Qaadista dallacaadda iyo habka tarjumaada waxay qabataa nooca kabaalka si ay uga fogaato dhululubada biyaha aagga kulul. Si loo hubiyo toosnaanta tuubada birta kuleyliyaha, qaadista qaadista iyo tarjumaada qalabka waxaa lagu qalabeeyaa 11 kooxood oo ah hababka taageerada, kuwaas oo isku dhafan hal jidh. 11 kooxood oo ka mid ah hababka taageerada ayaa kor u qaadi kara oo hoos u dhigi kara walxaha isku mar, hubinta isku-dhafka kuleylka tuubada birta. Laba qaybood oo dhululubo bir ah φ160×360 ayaa loo isticmaalaa kor u qaadida, iyo laba qaybood oo φ80×1200 loo isticmaalo dhululubada turjumaada. Kantaroolka istaroogga wuxuu ku qalabaysan yahay beddelka u dhowaanshaha waana la hagaajin karaa. Dhululubada Haydarooliga waxaa lagu qalabeeyay saxan ka hortag kulaylka ah.

7. Sariir qaboojin laba dhinac ah

The cooling bed adopts two sets of sprocket chain transmission mechanism, one is a dragging and pulling device, and the other is a dragging and rotating device.

Qalabka jiidida silsiladda, dhererka guud ee diyaaradda silsiladdu wax yar ayuu ka sarreeyaa dhererka diyaaradda silsiladda aaladda jiidista, iyo aaladda jiidida silsiladda waxay ku dhaqaaqdaa birta birta si ay ugu wareegto xawaare isku mid ah. Si looga hortago qallafsanaanta ka timaadda tuubada birta oo istaagta meel gaar ah oo aan wareegeynin. Awoodda matoorku waa 15Kw, heerkulka sariirta qaboojinta ka dib waa ≤150 ℃.

Silsiladda jiida iyo jiidida waxay qabataa silsilado iskood isku samays ah. Silsilad kasta oo qaade kastaa waxa ay ku qalabaysan tahay 20 qaybood oo ah xargaha meelaynta xoqida. Habka dhaqdhaqaaqa waa hab-jiidid tallaabo-tallaabo ah. Waxay qabataa habka ratchet. Masaafada u dhaxaysa silsiladda iyo silsiladda waa 1200mm. Guud ahaan waxaa jira 11 qaybood. Xididka, qalabka jibbaarka jiidi ma qaado miisaanka tuubada birta ah.

Sababtoo ah xidhiidhka muddada dheer ee tuubada birta ah ee kuleylka ah, silsiladda wadista waxay dhalin doontaa kulayl, taas oo keeni doonta arrimo aan loo baahnayn silsiladda muddo dheer. Si loo baabi’iyo khatartan qarsoon, waxaa la dhisay barkad dhexda aaladda jiidid iyo wareegtaba, si silsiladda aaladda wax lagu jiido iyo wareegtada loo sameeyo. Qabow markaad dhaqaaqeyso.

8. Madal ururin

Kursiga waxaa lagu alxanayaa qaybta birta. Kursiga waxa lagu alxanayaa saxan bir ah oo dhumucdiisu tahay 16mm iyo 20 kulul oo duuban I-beam. Ballaca kursigu waa 200mm. Kursiga wuxuu leeyahay u janjeero 2.4°. Waxay qaadi kartaa 7 φ325 tuubooyinka birta. Kursiga iyo tiirka waxay ku xiran yihiin boolal. Masaafada u dhaxaysa istaajintu waa 1200mm, halka dhamaadka tarabuunkana uu ku qalabaysan yahay cudud joogsiga xadka tuubada birta.

An infrared thermometer is installed at the end of the collecting platform to measure the temperature after the cooling bed under the steel pipe, and send the maximum value of the measured data to the upper computer.

9. Qalabka hagaajinta foornada kululaynta

Electric adjustment, lifting and lowering of the guide column cover. Two sets of spiral elevators are driven by a gear reducer to adjust the height, and the lifting is stable and reliable.

10. Blocking mechanism

Ka dib markii tuubada birta la demiyo, la caadiyeeyo, oo la xanaaqo, marka ay si dhakhso ah u gaarto dhamaadka, waxaa xannibaya habka xannibaadda ee halkan. Marka dareemaha u dhawaanshaha uu helo calaamada, qaadista dheecaanka iyo habka tarjumaada ayaa shaqeeya, silsiladuna waxay jiidataa qalabka wareega si uu u joojiyo shaqada. Marka habka qaadista iyo tarjumaada ay u soo dirto shayga sariirta qaboojinta oo ay si joogto ah u dejiso, silsiladdu waxay jiidataa matoorka aaladda wareegta si uu dib u bilaabo.

11. Saldhig Haydarooliga

Cadaadiska shaqadu waa 16Mpa muggana waa 500ml.

Qaabeynta ugu weyn: bamka labajibbaaran ee korantada, kontoroolka korantada, waalka xakameynaya cadaadiska, heerka saliidda, cabbirka heerkulka saliidda, cabirka cadaadiska saliidda, hiitarka saliidda, iwm. welded by taarikada birta ahama.

11. Quenching liquid spray system

Qabo habka buufinta hawada-biyaha ceeryaamo-laba tiir ah, nidaamka buufinta biyaha laba-tiir, iyo habka qalajinta buufinta sambabada hal-mar ah si aad u samaysato nidaam buufin isku dhafan. Dhammaan hagaajinta si toos ah ayaa loo sameeyaa iyada oo loo marayo kombuyuutarka warshadaha iyo valve kontoroolka saamiga korantada.

12. Deminta nidaamka ururinta dareeraha

Use the online collection tank to complete the corresponding quenching liquid collection pool. A filter collection net is installed in the collection tank to facilitate cleaning of impurities.

13. Nidaamka dhuumaha ee ka-hortagga ku dheggan

Qalabka cabbiraadda xawaaraha ayaa lagu daraa inta u dhaxaysa labada ulood ee taageerada ah ee ku yaal dhamaadka quudinta si loo ogaado in tuubadadu ay ku dheggan tahay (tubbadu ma dhaqaaqdo), iyo digniinta digniinta ayaa la soo saarayaa marka tuubada ku dhegto. Qalabkan iyo calaamada furaha ogaanshaha quudinta waa isku calaamad.

Voltage stabilization system

Habka lagu ogaanayo korantada korantada ayaa la qaatay. Marka korantada korantada isbeddesho, awoodda wax soo saarka ee tamarta soo noqnoqda ee dhexdhexaadka ah ayaa si toos ah loo hagaajiyaa si loo hubiyo xasilloonida heerkulka kuleylka. Intaa waxaa dheer, marka korantada korantadu ay is beddesho ± 10%, korantada inta jeer ee dhexdhexaadka ah ayaa isbeddelaysa kaliya waa 1%.