- 04
- Aug
Chidule cha Kuyang’anira ndi Kukonza Ng’anjo Yosungunula Induction Kuti Mupewe Ngozi Zazikulu
Chidule cha Kuyendera ndi Kukonza kwa Kuchotsa Kutentha Kwambiri Kupewa Ngozi Zazikulu
Maintenance and repair items | Kukonza ndi kukonza zinthu | Maintenance time and frequency | ndemanga | |
ng’anjo
zingwe |
Whether the furnace lining has cracks |
Check for cracks in the crucible | Before the furnace starts every time | Ngati m’lifupi mng’alu ndi zosakwana 22 mm , sikoyenera kukonza pamene tchipisi ndi zinthu zina sizidzaphatikizidwa mu mng’alu, ndipo angagwiritsidwebe ntchito. Kupanda kutero, ikufunika kuyimitsidwa isanayambe kugwiritsidwa ntchito |
Repair of taphole | Observe whether there are cracks at the junction of the side avoiding furnace lining and the tap hole | Pa nthawi yophukira | If cracks appear, repair them | |
Kukonza ng’anjo ya ng’anjo pansi pa ng’anjo ndi mzere wa slag | Onani m’maso ngati ng’anjo yomwe ili pansi pa ng’anjoyo ndi mzere wa slag wachita dzimbiri. | Pambuyo kuponya | Ngati pali dzimbiri zoonekeratu, ziyenera kukonzedwa | |
ndikumverera
Yankhani
Mzere
tsekani |
Kuyendera kowoneka |
(1) Kaya mbali yotsekera ya koyiloyo yaphwanyidwa kapena yapangidwa ndi mpweya
(2) Kodi pali nsonga yachilendo yolumikizidwa pamwamba pa koyilo? (3) Whether the insulating backing plate between the coils protrudes (4) Kaya ma bolts a msonkhano a coil yolimbitsa ndi omasuka |
1 nthawi / tsiku
1 nthawi / tsiku 1 nthawi / tsiku 1 time /3 months |
Purge with compressed air in the workshop
Limbikitsani mabotolo |
Coil compression screw | Visually check whether the coil compression screw is loose | 1 nthawi / sabata | ||
mphira chubu | (1) Whether there is water leakage at the rubber tube interface
(2) Onani ngati chubu la rabala ladulidwa |
1 nthawi / tsiku
1 nthawi / sabata |
||
Coil anti-corrosion joint |
Remove the rubber hose and check the corrosion degree of the anti-corrosion joint at the coil end | 1 time /6 months | When this anti-corrosion joint corrodes more than 1/2 , it needs to be replaced with a new one. Usually changed every two years | |
Kutentha kwa madzi oziziritsa pa coil | Pansi pa zomwe zidavotera voliyumu yachitsulo chosungunula ndi mphamvu zovoteledwa, lembani zochulukirapo komanso zochepa za kutentha kwamadzi ozizira panthambi iliyonse ya koyilo. | 1 nthawi / tsiku | ||
Kuchotsa fumbi | The compressed air in the workshop blows away the dust and molten iron splashes on the surface of the coil | 1 nthawi / tsiku | ||
Kusankha | Kutola mapaipi amadzi a sensor | 1 time /2 years | ||
mungathe
Sanga kugonana kutsogolera Mzere |
Chingwe chozizira madzi |
(1) Kaya magetsi akutha
(2 ) Check whether the cable is in contact with the furnace pit (3 ) Record the temperature of the cable outlet water under the rated power (4) Njira zopewera zopewera ngozi (5 ) Check whether the connecting bolts at the terminals are discolored |
1 nthawi / tsiku
1 nthawi / tsiku 1 nthawi / tsiku 1 time /3 years 1 nthawi / tsiku |
According to the number of tilts, determine the life of the water-cooled cable as three years, and need to be replaced after three years. If the bolt changes color, re-tighten it |
Maintenance and repair items | Kukonza ndi kukonza zinthu | Maintenance time and frequency | ndemanga | |
ng’anjo
chivundikiro
|
Chingwe chowuma |
(1) Chotsani fumbi pa insulating bakelite busbar splint
(2) Onani ngati unyolo wopachikidwa pa busbar wathyoka (3) Kaya zojambula zamkuwa za bar ya basi zatsekedwa |
1 nthawi / tsiku
1 nthawi / sabata 1 nthawi / sabata |
When the area of the disconnected copper foil accounts for 10% of the conductive area of the bus, it needs to be replaced with a new bus |
Refractory castable | M’maso fufuzani makulidwe a refractory kuthira wosanjikiza wa ng’anjo chivundikiro akalowa | 1 nthawi / tsiku | Pamene makulidwe a refractory castable amakhalabe 1/2, chivundikiro cha ng’anjo chiyenera kumangidwanso. | |
Chivundikiro cha ng’anjo ya mafuta
|
(1) Kaya pali kutayikira mu gawo losindikiza
(2) Kutuluka kwa mapaipi (3) Kutayikira kwa chitoliro champhamvu kwambiri |
1 nthawi / tsiku
1 nthawi / tsiku 1 nthawi / tsiku |
If yes, repair it
Sintha |
|
Kuthamanga kwambiri chitoliro | (1 ) Whether there are traces of molten iron scald on the high-pressure pipe, etc.
( 2 ) Kuonetsetsa chitetezo, kusinthanitsa |
1 nthawi / sabata
1 time /2 years |
||
Onjezerani mafuta odzola |
(1) Mtundu wapamanja: Chivundikiro cha ng’anjo fulcrum gawo
(2) Electric type: sprocket drive bearing for shaft adjustment chain for furnace cover wheel (3) Mtundu wa Hydraulic: wowongolera |
|||
kutsanulira
kusuntha
mafuta
Silinda |
Lower bearing and high pressure pipe of oil cylinder | (1) Kaya pali zizindikiro za chitsulo chosungunula pamoto ndi paipi yothamanga kwambiri
(2 ) Oil leakage |
1 nthawi / sabata
1 nthawi / mwezi |
Chotsani chophimba kuti chiwunikenso |
Silinda |
(1) Kaya pali kutayikira mu gawo losindikiza
(2) Abnormal sound |
1 nthawi / tsiku
1 nthawi / tsiku |
Mukapendekera ng’anjo, samalani ndi cylinder block
When making sounds such as knocking on the cylinder, the bearings are mostly out of oil |
|
Kusintha malire a ng’anjo |
(1) Action check
Press the limit switch by hand, the oil pump motor should stop running (2) Kaya pali chitsulo chosungunula chomwe chikuphwanyidwa pa switch switch |
1 nthawi / sabata
1 nthawi / sabata |
||
Onjezerani mafuta odzola | Malo onse amafuta | 1 nthawi / sabata | ||
Kuwongolera kuthamanga kwambiri
nduna |
Appearance inspection inside the cabinet |
(1) Yang’anani momwe mababu amtundu uliwonse amagwirira ntchito
(2) Kaya ziwalozo zawonongeka kapena zapsa (3 ) Clean the pan with compressed air in the workshop |
1 nthawi / mwezi
1 nthawi / sabata 1 nthawi / sabata |
|
Circuit breaker vacuum switch |
(1) Chiphaso choyeretsera ndi cholumikizira
The vacuum tube is milky white and fuzzy, the vacuum degree is reduced (2) Kuyeza ma electrode |
1 time /6 months
1 nthawi / mwezi |
Ngati kusiyana kupitirira 6 mm, m’malo mwa chubu cha vacuum |
|
Main switch cabinet |
Electromagnetic air switch |
(1 ) Roughness and wear of the main contact
(2) Bwerani
(3 ) Whether the fire extinguishing board is carbonized |
1 time /6 months
1 time /6 months
1 time /6 months |
Pamene roughness kwambiri, pogaya ndi file, mchenga khungu, etc.
When the contact wear exceeds 2/3 , replace the contact Add spindle oil to each bearing and connecting rod Gwiritsani ntchito mchenga kuchotsa gawo la carbonized
|
Maintenance and repair items | Kukonza ndi kukonza zinthu | Maintenance time and frequency | ndemanga | |
Main switch cabinet | ( 4) Kuchotsa fumbi | 1 nthawi / sabata | Yambani ndi mpweya wothinikizidwa mu msonkhano, ndipo pukutani fumbi pa insulators ndi nsalu | |
Kukanikiza kuteteza | Gwiritsani ntchito 1000 volt megger kuyeza dera lalikulu ndi lalikulu kuposa 10M Ω | |||
Kusintha kwa Converter |
Choka lophimba |
(1) Yesani kukana kutchinjiriza
(2) Cholumikizira chachikulu chosinthira (3) Maboti akuluakulu olumikizira dera amakhala otayirira komanso amatenthedwa |
1 time /6 months
1 nthawi / mwezi 1 time /3 months |
Between the conductor and the ground, use a 1000 volt megohmmeter to measure greater than
1m ndi Polish kapena kusinthana |
ulamuliro
dongosolo
nduna
nsanja |
Appearance inspection inside the cabinet | (1) Kaya zigawozo zawonongeka kapena kutenthedwa
(2) Kaya zigawozo ndi zotayirira kapena kugwa |
1 nthawi / sabata
1 nthawi / sabata |
|
Mayeso a zochita |
(1 ) Check whether the indicator light can be on
(2 ) Alarm circuit Zochita ziyenera kufufuzidwa molingana ndi mikhalidwe ya alamu |
1 nthawi / sabata
1 nthawi / sabata |
||
Dust removal in the cabinet | Tsukani ndi mpweya wothinikizidwa mu msonkhano | 1 nthawi / sabata | ||
Contactor for auxiliary machine |
(1) Check the roughness of the contact, if the roughness is severe, polish it smoothly with fine sand
(2) Exchange contacts M’malo mwa zolumikizanazo zitatha kwambiri |
1 nthawi / 3 miyezi
1 time /2 years |
Makamaka kaŵirikaŵiri ntchito contactor kwa tilting ng’anjo chivindikiro | |
Transformer reactor | Onani mawonekedwe | (1) Kaya mafuta akutha
(2) Kaya mafuta otsekereza awonjezeredwa pamalo omwe adanenedwa |
1 nthawi / sabata
1 nthawi / sabata |
|
Transformer and reactor temperature | Yang’anani chizindikiro cha thermometer cha tsiku ndi tsiku, chomwe chili chotsika kuposa mtengo womwe watchulidwa | 1 nthawi / sabata | ||
Phokoso ndi kunjenjemera | (1 ) Usually check by listening and touching
(2 ) Instrument measurement |
1 nthawi / sabata
1 time / year |
||
Insulating oil withstand voltage test | Ikuyenera kukwaniritsa mtengo womwe watchulidwa | 1 time /6 months | ||
Dinani chosintha | (1) Onani ngati kusintha kwapampopi kwatsitsidwa
(2 ) Check the roughness of the tap adapter |
1 time /6 months
1 time /6 months |
Gwiritsirani ntchito mchenga wabwino poupukuta ndi kuika wina watsopano pamene uli wovuta kwambiri | |
Capacitor bank | Onani mawonekedwe | (1) Kaya mafuta akutha
(2 ) Whether each terminal screw is loose |
1 nthawi / tsiku
1 nthawi / sabata |
If slack occurs , the terminal part will be discolored due to overheating |
Kusinthana kwa capacitor
Kuchotsa fumbi |
(1) The roughness of the contact
1) Gwiritsani ntchito fayilo kusalaza gawo loyipa 2 ) Pamene kuvala kuli koopsa, sinthani mgwirizano (2) Kutentha kwa kukhudzana kumakwera Use compressed air in the workshop to clean the insulators with a cloth |
1 time /6 months
1 nthawi / sabata 1 nthawi / sabata |
At least 1 time / month |
|
The temperature around the capacitor bank | Measure with mercury thermometer | 1 nthawi / tsiku | Ndi mpweya wabwino , kotero kuti kutentha kozungulira sikudutsa 40 deg.] C | |
Hydraulic device |
Mafuta a hydraulic |
(1 ) Whether there is any change in the color of the oil at the height of the oil level displayed by the oil level gauge
(2) Onani kuchuluka kwa fumbi mumafuta a hydraulic ndi momwe mafutawo alili (3) Kuyeza kutentha |
1 nthawi / sabata
1 time /6 months
1 time /6 months |
Ngati mulingo wamafuta watsika, pali kutayikira kozungulira
When the quality is poor , change the oil |
kuthamanga gauge | Whether the tilting pressure is different from usual, when the pressure drops, adjust the pressure to the normal value | 1 nthawi / sabata |