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Iko kushandiswa uye kugadzirisa nzira ye induction melting furnace

Iko kushandiswa uye kugadzirisa nzira ye kudonhedzwa kunyorera vira

1. Kutenderedza kwechoto chemoto: Inoda kuwonekwa nemubato uri paconsole. Sunda mubato wekushanda wevakawanda-nzira inodzosera vharafu kune “kumusoro” chinzvimbo, uye choto chinosimuka, zvichiita kuti simbi yemvura idire kubva muchoto chevira. Kana mubato ukadzoserwa kunzvimbo yepakati “stop”, choto chicharamba chiri muchimiro chepakutanga chakarereka, saka mutumbi wechoto unogona kugara pane chero chinzvimbo pakati pe0-95 °. Sunda mubato kune “pasi” nzvimbo, uye muviri wechoto unogona kuderedzwa zvishoma nezvishoma.

2. Furnace lining ejector device: Gadzirisa muviri wevira kusvika ku90 °, shandisa ejector cylinder nechepasi chemuviri wechoto, shandisa hose yepamusoro-soro uye gadzirisa ejector cylinder speed. Sunda mubato we “furnace lining” pane koni kuenda kune “mu” chinzvimbo kuti udzikise tambo yekare yevira. Dhonza mubato kunzvimbo ye “kumashure”, bvisa mushure mekunge silinda yadzoserwa, gadzirisazve mutumbi wechoto mushure mekuchenesa choto, tarisa refractory dhaka uye simudza ejector module kuti utange knotting mutsva wevira.

3. Apo iyo induction yakanyunguduka furnace iri kushanda, panofanira kuva nemvura inotonhorera yakakwana muinductor. Gara uchitarisa kana tembiricha yemvura yepombi imwe neimwe yekubuda yakajairika.

4. Pombi yemvura inotonhorera inofanira kucheneswa nemhepo yakamanikidzwa nguva dzose, uye pombi yemhepo yakamanikidzwa inogona kubatanidzwa kujoini pane pombi inopinza mvura. Dzima panobva mvura usati wabvisa pombi yakabatana.

5. Kana choto ichivharwa munguva yechando, inofanira kuonekwa kuti hapafaniri kuva nemvura yakasara mu induction coil, uye inofanira kuputika nemhepo yakamanikidzwa kudzivirira kukanganisa kune inductor.

6. Paunenge uchiisa bhasi yehuni yekunyunguduka induction, mabhoti ekubatanidza anofanirwa kusimbiswa, uye mushure mokunge choto ichivhurwa, mabhoti anofanira kuongororwa kakawanda kuti asununguke.

7. Mushure mekunge induction melting furnace yakavhurwa, tarisa kana mabhoti ekubatanidza uye ekugadzirisa akasununguka, uye teerera zvakanyanya kune mabhoti anobatanidza mahwendefa e conductive.

8. Kuti udzivise tsaona dzinokonzerwa nekudonhedza pasi kwechoto, mudziyo wearamu wekudonha wevira unoiswa pazasi pechoto. Kana iyo simbi yemvura yadonha, ichave yakabatana nesimbi isina tsvina waya yepasi electrode pazasi pechoto uye mudziyo wearamu unozoitwa.

9. Kana rusvingo rwecrucible rwakasvibiswa, runofanira kugadziriswa. Kugadzirisa kwakakamurwa kuita zviitiko zviviri: kugadzirisa kwakazara uye chidimbu chekugadzirisa.

9.1. Yakakwana gadziriso ye induction inonyungudika choto:

Inoshandiswa kana mudhuri wecrucible wanyungudika zvakafanana kusvika pakukora ingangoita 70mm.

Matanho ekugadzirisa ndeaya anotevera;

9.2. Bvisai slag yese yakasungirirwa kune crucible kusvikira chena yakasimba yabuda.

9.3. Isa iyo yakafanana crucible mold sekushandiswa pakuvaka choto, pakati payo uye gadzirisa pamucheto wepamusoro.

9.4. Gadzirira jecha requartz maererano nefomula uye nzira yekushanda yakapihwa mu5.3, 5.4, uye 5.5.

9.5. Dururira jecha requartz rakagadzirirwa pakati pe crucible uye crucible mold, uye shandisa φ6 kana φ8 mazariro ekutenderera kuvaka.

9.6. Mushure mekukochekera, wedzera kuchaji mucrucible wopisa kusvika 1000°C. Zviri nani kuichengeta kwemaawa matatu usati waenderera mberi nekusimudza tembiricha kunyungudutsa chaji.

9.7, kugadzirisa zvishoma:

Inoshandiswa kana ukobvu hwemadziro emunharaunda huri pasi pe70mm kana paine kukukurwa uye kuparuka pamusoro peiyo induction coil.

Matanho ekugadzirisa ndeaya anotevera:

9.8. Bvisa slag uye sediment panzvimbo yakakuvadzwa.

9.10, Gadzirisa mutero nendiro yesimbi, zadza mujecha requartz rakagadzirirwa, uye tamping. Chenjera kuti simbi irege kufamba kana ichirira.

Kana iyo corrosion uye kuputika chikamu chiri mukati meiyo induction coil, yakazara kugadzirisa nzira ichiri kudikanwa.

9.11, Zora nzvimbo dzekuzora dzechoto chekupinza nguva dzose.

9.12. Iyo hydraulic system inotora 20-30cst (50 ℃) hydraulic mafuta, iyo inofanirwa kuchengetwa yakachena uye inotsiviwa nguva dzose.

9.13. Munguva yekunyungudutsa, kutarisisa kunofanirwa kubhadharwa kune zviratidziro zvechiridzwa uye marekodhi eiyo leak alarm mudziyo.