Bhawa inodzima uye tempering yekugadzira tambo

The bhawa kudzima uye tempering yekugadzira tambo induction Heating furnace yakagadzirirwa uye kugadzirirwa kudzimisa uye kupisa kwemazariro esimbi mabara. Parizvino inyanzvi yekudzimisa uye yekuisa midziyo yesimbi refu uye yakakomberedza simbi mabara muindasitiri yekurapa kupisa, zvishoma nezvishoma ichitsiva chinyakare Mugodhi mavira, trolley mavira uye mamwe mafesi ekupisa ave iwo akakurisa kupisa michina yekudzima uye tempering.

A. Unyanzvi zvinodiwa zve bhawa kudzima uye tempering yekugadzira tambo

1. Chinangwa chikuru chebhawa kudzima uye tempering yekugadzira tambo: inokodzera kudzima uye kupisa simbi yakatenderedza, shafti refu, yakaderera-kabhoni alloy simbi, isina simbi mapaipi esimbi uye mamwe masimbi workpieces.

2. Kuburitswa kweawa nega kwekupedza uye kupisa tambo yekugadzira ndeye 0.5-3.5 matani, uye chiyero chinoshanda chiri chakakomberedza simbi bar dhayamita ø20mm-ø160mm. 3.Kuratidzira tafura yeroller yekudzima bhawa uye kupisa tambo yekugadzira: axis yetafura yekutenderera uye axis yeiyo workpiece inoumba kona ye18-21 °. Iyo yekushandira inotenderera ichidyisa pane inogara ichimhanya, kuitira kuti iyo kudziya iwedzere yunifomu. Tafura yekutenderera iri pakati pevira remoto inoumbwa ne304 isiri-yemagineti Isimbi isina simbi uye kutonhora kwemvura, zvimwe zvikamu zvetafura yekutenderera yakagadzirwa nesimbi makumi mashanu neshongwe yakaomeswa.

4. Iyo roller tafura yekumisikidza yebhawa kudzima uye tempering yekugadzira mutsara: iro boka rekupa, iro sensor boka uye rinoburitsa boka rinozvimiririra rinodzorwa rakazvimiririra, izvo zvinobatsira kune inoenderera kupisa pasina maburi pakati peanoshanda.

5. Yakavharwa-chiuno tembiricha kudzora bhawa kudzima uye tempering yekugadzira tambo: Zvese kupisa uye kudzima zvinotora iyo American Leitai infrared thermometer uye voita yakavharwa-loop control system neGerman Siemens S7 kudzora tembiricha nenzira kwayo.

6. Maindasitiri komputa sisitimu yebhavha inodzima uye tempering yekugadzira tambo: chaiyo-nguva kuratidzwa kweiyo chinzvimbo cheanoshanda ma parameter panguva iyoyo, uye mashandiro e workpiece paramende ndangariro, kuchengetedza, kudhinda, kukanganisa kuratidza, alarm uye zvichingodaro.

7. Simba kushandurwa kwebhawa kudzima uye tempering yekugadzira tambo: simba rekushandisa patani ndeye 360-400 degrees.

B. Maitiro kuyerera kwebhawa kudzima uye tempering yekugadzira mutsara:

Iyo bhaa yekudzima uye kudzikisira tambo yekugadzira inotora PLC kutonga, chete bha zvinhu zvinoiswa mudura rekuchengetera nemaoko, uye zvimwe zvese zvezviito zvinongo pedziswa nehurongwa pasi peiyo PLC inodzora. Seti yezvirongwa inogona kumisikidzwa zvinoenderana nezvinotaurwa nemushandisi pachigadzirwa chimwe nechimwe. Paunenge uchishanda, chete zvigadzirwa zvechigadzirwa zvinofanirwa kugadzirwa zvinofanirwa kudzvanywa pane yekubata skrini. Zvese zviito zvinongo gadziriswa nehurongwa hwePLC.

Crane crane → yekuchengetera chikuva → otomatiki kudyisa mashandiro → kudyisa roller tafura → induction kupisa sisitimu → kudzimisa induction kupisa sisitimu → infrared tembiricha kuyera → kuburitsa roller tafura → spray kudzima → kudzima kwakapedzwa → kuburitsa roller tafura

C. Hunhu hwekuita hwebhawa kudzima uye tempering yekugadzira mutsara:

1. Iyo bhawa kudzima uye tempering yekugadzira tambo inotora yepakati frequency induction yekudziya simba kutonga, iyo inogona kuona yakakwira-simba gadziriso, yakaderera simba kushandiswa uye yakakwira kugadzirwa kwekuita.

2. Iyo bhawa yekudzima uye tempering yekugadzira tambo ine yekukurumidza yekudziya kumhanya uye ishoma oxidative decarburization;

3. Iyo bhawa yekudzima uye tempering yekugadzira tambo inowirirana otomatiki uye nehungwaru, inodzorwa nePLC yekubata skrini, uye ine imwechete-kiyi mashandiro ekudzora system.

4. Dhizaini yekushanda yeiyo bhawa kudzima uye tempering yekugadzira tambo inotora kara yemvura kristaro inoratidzira, hombe yekubata skrini, yakakwira-tsananguro oparesheni skrini, uye oparesheni chengetedzo dziviriro sisitimu, kunyangwe kekutanga nguva vashandisi vanogona kushanda nerunyararo rwepfungwa.

5. Iyo bhawa yekudzima uye tempering yekugadzira tambo ine ruzha rwekushandisa system uye humanized dhizaini, iyo inoderedza zvakanyanya basa rekugadzirira kushandisa chishandiso. Yepamberi otomatiki kuongororwa system inobatsira anoshanda kuti akurumidze kudzora kugona kwemuchina.

6. Iyo bhawa kudzima uye tempering yekugadzira tambo inotora yakangwara PLC yekudzora system kuona kugadzikana kweiyo induction yekupisa michina.

7. Iyo irikupa nzira yeiyo bhawa kudzima uye tempering yekugadzira tambo adopts 304 non-rinobva Stainless simbi, inova kusakara nemishonga uye ane upenyu hurefu.

8. Iyo bhari yekudzima uye yekupisa yekugadzira tambo ine yunifomu kupisa uye yakanyanya tembiricha kudzora: induction kudziyisa kuri nyore kuwana yunifomu kupisa, uye tembiricha mutsauko pakati peiyo yepamusoro uye yepasi idiki.

9.Iye induction vira muviri we bhawa kudzima uye tempering yekugadzira tambo zviri nyore kutsiva: zvinoenderana nehukuru hweiyo workpiece ichagadziriswa, zvakasiyana maratidziro eiyo induction vira muviri yakagadziriswa.

10. Bar yekudzima zvinhu uye kudzikisira yekugadzira tambo ine yakaderera simba yekushandisa uye hapana kusvibiswa: Inofananidzwa nedzimwe nzira dzekupisa, kupisa induction ine yakanyanya kudziyisa kugona, hapana kukurira, uye hapana deformation; zvese zviratidzo zvinogona kusangana nezvinodiwa nemushandisi.

11. Iyo dhizaini dhizaini yebhawa kudzima uye tempering yekugadzira tambo inowedzera zvakapetwa chengetedzo chinhu, izvo zvinowedzera hupenyu hwakachengeteka hwebasa remidziyo.

Iyo bhawa kudzima uye tempering yekugadzira tambo inonzi zvakare kutenderera simbi kudzima uye tempering tira. Parizvino ndiyo imwe yemidziyo mikuru inoshandiswa mubhizimusi rekudzima uye indasitiri yekupisa. Inonyanya kukodzera kudzima uye Tempering ine zvakanakira kugadzikana kushanda, kuchengetedzwa kwezvakatipoteredza, kushomeka kwesimba kushandiswa uye hupenyu hurefu hwebasa.