Umugqa wokukhiqiza we-Bar oqeda nokushisa

The umugqa wokukhiqiza we-bar quenching kanye ne-tempering isithando sokufudumeza sokungeniswa esenzelwe futhi senzelwe ukucisha nokushisa imigoqo yensimbi eyindilinga. Okwamanje iyithuluzi lokucisha nokushisa elisebenza kahle lokwenza imishayo emide nezinsimbi eziyindilinga embonini yokwelapha ukushisa, kancane kancane lithathe indawo yamakhosi endabuko ePit, amalahle enqola namanye amagesi okushisa abe yimishini yokushisa ejwayelekile yokuqeda nokucima.

Izimfuneko zobuchwepheshe ze umugqa wokukhiqiza we-bar quenching kanye ne-tempering

1. Inhloso enkulu yomugqa wokukhiqiza ibha nokuvala ithenda: ilungele ukucishwa kanye nokushisa kwensimbi eyindilinga, imiphini emide, insimbi enekhaboni eliphansi, amapayipi wensimbi engagqwali nezinye izinto zokusebenza zensimbi.

2. Ukukhishwa kwehora kukalayini wokucisha nokucisha ubushushu kungamathani ayi-0.5-3.5, futhi ubukhulu obusebenzayo ububanzi bensimbi yensimbi ø20mm-ø160mm. 3. Ukudlulisa itafula le-roller lomugqa wokukhiqiza ibha kanye nomugqa wokukhiqiza we-tempering: i-eksisi yetafula le-roller kanye ne-eksisi yensimbi yokusebenza yakha i-engeli engu-18-21 °. I-workpiece iyajikeleza ngenkathi idla ngejubane eliqhubekayo, ukuze ukufudumeza kufane kakhulu. Itafula le-roller phakathi kwesithando somlilo lenziwe nge-304 non-magnetic Insimbi engenasici nokupholisa kwamanzi, ezinye izingxenye zethebula le-roller elenziwe ngensimbi engu-45 nobuso obuqinisiwe.

4. Ukuqoqwa kwetafula le-roller lomugqa wokukhiqiza ibha nokuvala ithempeli: iqembu lokuphakela, iqembu lenzwa kanye neqembu elikhiphayo lilawulwa ngokuzimela, okulungele ukufudumeza okuqhubekayo ngaphandle kwezikhala phakathi kwezinto zokusebenza.

5. Ukulawulwa kokushisa okuvalekile kwe-bar quenching and tempering production line: Kokubili ukufudumeza nokucisha kusebenzisa i-American Leitai infrared thermometer bese kwakha uhlelo lokulawula ukuvala nge-German Siemens S7 ukulawula izinga lokushisa ngokunembile.

6.Indlela yekhompyutha yezimboni yomugqa wokukhiqiza ukucisha kanye nokushisa ithenda: isibonisi sangempela sesimo samapharamitha asebenzayo ngaleso sikhathi, nemisebenzi yenkumbulo yepharamitha yokusebenza, ukugcina, ukuphrinta, ukubonisa iphutha, i-alamu nokunye.

7. Ukuguqulwa kwamandla we-bar quenching and tempering production line: ukusetshenziswa kwamandla ngethani ngalinye kungama-360-400 degrees.

Inqubo yokugeleza komugqa wokukhiqiza ibha nokuvala ithempeli:

Umugqa wokukhiqizwa kwempahla yebha kanye nokushisa okunamandla usebenzisa i-PLC control, kuphela izinto zebha ezifakwe kudoti lokugcina ngesandla, futhi zonke ezinye izinto ziqedelwa ngokuzenzakalela ngohlelo olungaphansi kolawulo lwe-PLC. Iqoqo lezinhlelo lingasethwa ngokuya ngemininingwane yomsebenzisi yomkhiqizo ngamunye. Lapho usebenza, kuphela imininingwane yomkhiqizo ezokhiqizwa edinga ukuchofoza kusikrini sokuthinta. Zonke izenzo zigcwaliswa ngokuzenzakalela ngohlelo lwe-PLC.

I-crane crane → ipulatifomu yesitoreji → indlela yokuphakela okuzenzakalelayo → itafula le-roller lokushisa → uhlelo lokushisa lokungeniswa → uhlelo lokushisa lokungeniswa kwe-infrared → isilinganiso sokushisa kwe-infrared → ukukhishwa kwetafula le-roller → ukucisha i-spray → ukucima kuqediwe → ukukhishwa kwetafula le-roller → indlela yokupholisa epholile

C. Izici zokusebenza komugqa wokukhiqiza i-bar quenching and tempering:

1.Umugqa wokukhiqizwa kwebha nokucisha ithempeli usebenzisa amandla wokushisa wokufaka wokuvama okuphakathi, ongabona ukulungiswa kwamandla amakhulu, ukusetshenziswa kwamandla aphansi nokusebenza kahle kokukhiqiza.

2.Umugqa wokukhiqizwa kwebha nokuqeda ithempeli unejubane lokushisa elisheshayo kanye ne-decarburization engaphansi kwe-oxidative;

3.Umugqa wokukhiqizwa kwebha nokuvala ithempelethi kuyazenzakalela futhi kuhlakaniphile ngokuphelele, kulawulwa i-PLC touch screen, futhi kunohlelo lokulawula ukhiye owodwa.

4. Iphaneli yokusebenza ye umugqa wokukhiqiza we-bar quenching kanye ne-tempering isebenzisa umbala okhombisa uketshezi olunombala, isikrini esikhulu sokuthinta, isikrini sokusebenza esinencazelo ephezulu, nohlelo lokuvikela ukuphepha kokusebenza, ngisho nabasebenzisi bokuqala abasebenza ngokuthula kwengqondo.

5.Umugqa wokukhiqiza we-bar quenching and tempering unendlela yokusebenza yomsindo nedizayini eyenziwe ngabantu, efushanisa kakhulu umsebenzi wokulungiselela ukusebenzisa imishini. Uhlelo oluthuthukisiwe lokuxilongwa oluzenzakalelayo lusiza opharetha ukulawula ngokushesha ukusebenza okuhle kakhulu komshini.

6.Umugqa wokukhiqizwa kwebha nokucisha ithempeli usebenzisa uhlelo oluhlakaniphile lokulawula i-PLC ukuqinisekisa ukuzinza kwemishini yokushisa yokungeniswa.

7. Uhlelo lokudlulisa lwe- umugqa wokukhiqiza we-bar quenching kanye ne-tempering isebenzisa insimbi engagqwali engu-304 engenamandla kazibuthe, emelana nokugqoka futhi inempilo ende.

8.Umugqa wokukhiqiza ibha nokuvala ithempelethi unokushisa okufanayo nokulawula okushisa okuphezulu: ukufudumeza kokungeniswa kulula ukufeza ukushisa okufanayo, futhi umehluko wokushisa phakathi komgogodla nobuso mncane.

9. Umzimba wesithando somlilo we umugqa wokukhiqiza we-bar quenching kanye ne-tempering kulula ukuyishintsha: ngokobungako bento yokusebenza ezocutshungulwa, imininingwane ethile yomzimba wesithando somlilo ilungiselelwe.

10.Umugqa wokukhiqizwa kwempahla yebha kanye nokushisa okushisa kunokusetshenziswa kwamandla okuphansi futhi akukho ukungcola: Uma kuqhathaniswa nezinye izindlela zokushisa, ukufudumeza kwe-induction kunokusebenza kahle kakhulu kokushisa, akukho ukubhukuqa, futhi akukho deformation; zonke izinkomba zingahlangabezana nezidingo zomsebenzisi.

11. Umqondo wokuklanywa kwentambo yokucima ukoma ne-tempering uyiphinda kabili into yezokuphepha, eyandisa impilo yensizakalo ephephile yemishini.

Umugqa wokukhiqizwa kwebha nokuqeda ithempeli ubizwa nangokuthi ukuvalwa kwensimbi nxazonke. Njengamanje ingomunye wemishini esemqoka esetshenziswa embonini yokucima nokushisa umoya. Ilungele ukucishwa kanye nokushisa kunenzuzo yokusebenza okuzinzile, ukuvikelwa kwemvelo, ukusetshenziswa kwamandla okuphansi kanye nempilo ende yokusebenza.