Round asye asouvisman ak revenu gwo founo dife

The round steel quenching and tempering furnace mainly uses induction heating modulated by round steel, bar stock, wire, and steel rod to realize the quenching and tempering function.

1. Main technical indicators of round steel quenching and tempering furnace production line

1. Quenched and tempered material: 30MnSi

2. Wonn asye ak espesifikasyon fil: Φ7.1-Φ12.6mm

3. Trempe tanperati: 930-960 ℃ Tanperaman tanperati: 400-460 ℃

4. Chofaj pouvwa konsomasyon nan wonn asouvisman ak revenu gwo founo dife: sou 370 degre / tòn

5. Travay mòd nan wonn asouvisman ak revenu gwo founo dife: kontinyèl sistèm k ap travay

6. Sant elevasyon nan wonn asye asouvisman ak revenu liy pwodiksyon gwo founo dife: 1000mm

7. Feeding direction of round steel quenching and tempering furnace production line: left (right) feed

8. Kondisyon distribisyon pouvwa pou wonn asouvisman ak revenu gwo founo dife: total kapasite enstale nan chak liy: 1250KVA ane

9. Round steel quenching and tempering furnace output: 60,000 tons/year, consisting of 4 lines.

10. Pi gwo vitès liy opere nan wonn asye asouvisman ak revenu liy pwodiksyon founo:

Φ7.1mm ———— 100m / min

Φ9.0mm ———— 90m / min

Φ10.7mm ———– 60m / min

Φ12.6mm ———– 40m / min

12. Cooling water requirements for round steel quenching and tempering furnace production line (single line):

yon. Pwodwi sikile dlo refwadisman

Flow: 100m3 / h Presyon: 0.4MPa

Water temperature: not higher than 33℃

Water quality: Urban water supply water quality standard CJ/T206-2005 (Ministry of Construction)

b. Dlo refwadisman pou gwo fou chofaj endiksyon:

Flow: 100m3 / h Presyon: 0.4MPa

Water temperature: not higher than 33℃

Water quality: Urban water supply water quality standard CJ/T206-2005 (Ministry of Construction)

c. Compressed air requirements (single line):

Dòz: 3m3 / min Presyon: 0.6MPa Tanperati dlo: pa pi wo pase 33 ℃

Compressed air quality: GB/T13277-91 “Compressed air quality grade for general use”

2. Ekipman konfigirasyon ak deskripsyon nan wonn asye asouvisman ak revenu liy pwodiksyon gwo founo dife:

Chak wonn trempe asye ak tanperasyon gwo founo dife asye PC ki te pwodwi pa desen fòme ekipman, ekipman transmisyon traction, tout-solid konvèsyon frekans estatik ekipman pou pouvwa chofaj, founo chofaj endiksyon, espre refwadisman tank dlo, taye idwolik ak ranvèse ekipman, fil pran-up ekipman, ak AC motè Li konpoze de sistèm kontwòl frekans varyab, sistèm kontwòl PLC, sistèm mezi tanperati ak inite kontwòl santral santralize.

Chak ekipman liy pwodiksyon espesyalman gen ladan:

1. Pati mekanik:

Peman-off etajè mete

Kab jesyon ankadreman 1

Mekanik derusting machin 1

Drawing forming machine 1

Redresman machin 1 seri

Nettoyage machin 1

1#Towing machine 1 set

Quenching water tank 1

Tanperman koule 1

2 # Traction machin 1 seri

Hydraulique taye machin ranvèse 1 seri

Take-up machine 2

2. Konpozisyon nan wonn asye asouvisman ak revenu gwo founo dife:

KGPS-500KW/6KHZ medium frequency induction heating power supply 1 set

CYP-200KW / 40KHZ IGBT super odyo frekans endiksyon chofaj ekipman pou pouvwa 1 seri

CYP-200KW / 50HZ IGBT super odyo frekans endiksyon chofaj ekipman pou pouvwa 1 seri

KGPS-250KW / 8KHZ KGPS entèmedyè frekans endiksyon chofaj ekipman pou pouvwa 1 seri

Yon seri kabinè konvèsyon frekans

90KW (kondwi fil desen machin) 1 seri

5.5KW (kondwi nan machin nan ki fè nòt) 1 seri

11KW (kondwi pa traktè) 2 kouche

4KW (kondwi nan machin pou pran) 2 ansanm

Operation console and operation box 6 sets

Main konsole 1

Pran bwat operasyon 2 ansanm

Bwat operasyon jog (mekanik detartraj, traktè, desen machin chak) 3 kouche

Tèmomèt (tanperati mezi ranje 300-1000 ℃) de

3. Mechanical equipment composition and technical performance of round steel quenching and tempering furnace

(1) Double-bra wotasyon estrikti nan ankadreman an peye-off, se manch rad la sant konekte ak kolòn nan fiks nan kote yo pote a, ka manch rad la sant dwe vire toutotou ak pozisyone alalejè, ak bra a fil sispansyon baton ki konekte ak sant lan manch rad pa boulon, ki ka Thorne alalejè lè chanje bobin la, ak pozisyon li lè peye koupe, Li se pratik yo konekte tèt la baton fil ak ke.

(2) fil jesyon ankadreman fil jesyon ankadreman an se yon estrikti kon, ak objektif li se chanje fòm nan bag fil baton nan yon fòm lineyè yo anpeche fil dezord.

(3) retire rouye mekanik retire rouye mekanik la konsiste de 2 kouche nan 90-degre repete woulèt koube. Kondwi pa motè-lifter-plon vis (oswa pneumatic), se roulo a koube mobil pouse pou yon ekstansyon pou oswa retrè. Asire ase ang koube ant ba asye a ak roulo koube a pou kale echèl oksid la pou maksimòm lan. Apre po a oksid kale, li tonbe nan tank la koleksyon anba a pou netwaye fasil. Se konplètman estrikti sele adopte yo anpeche pousyè soti nan chape nan atelye a.

(4) The PC steel rod concave thread forming of the drawing machine adopts the method of matching the drawing speed and the rotation speed of the mold. The mold is well stressed, the mold life is long, and the lead of the steel rod is artificially controlled to ensure the appearance quality of the product. The reducer of the wire drawing machine adopts a medium-hard tooth surface reducer, and there are protective devices at the tank body and the belt. The wire drawing tank is equipped with a shut-down pneumatic pinch roller to prevent the machine from shutting down and disordering the line. The diameter of the reel is 900mm, the maximum drawing speed is 100m/min, the wire drawing machine motor is 90KW, and the rotary die motor is 5.5KW.

(5) redresman machin redresman machin lan se pasif ak konsiste de de kouche nan woulo koube fòme 90 degre youn ak lòt. Anba pouvwa a nan traktè a, li fòme yon redresman tansyon ak redresman ba a asye.

(6) Lave machin lave machin lan konpoze de 2 kouche nan wou fil asye, kondwi pa yon motè, yo retire debri sou sifas la nan baton an asye. Motè a se 0.55KW, ak redukteur a se yon redukteur transmisyon kontinyèlman varyab.

(7) There are two tractors. They are respectively placed in front of the quenching heating furnace, and after the tempering and cooling device, they play the role of full-line dragging. The traction machine is composed of three pairs of traction rollers, the lower roller is active and the upper roller is passive. The lower roller device is on the output of a non-standard transmission box with a single shaft input and three output shafts. The upper roller device is in the chute of the upper sliding frame. Keep to ensure the clamping force of the steel bar and ensure the smooth operation of the steel bar. The two tractors adopt micro-tension control technology, which can adjust the tension at any time according to the process needs and keep it between the two tractors. The micro-tension control technology can be used to adjust the tension and maintain at any time according to the process needs, which is automatic control between the two tractors. Under the formation of constant tension to provide guarantee to meet the needs of product quality. The traction roller is composed of two grooves, and the traction roller is arranged on the optical axis through an expansion sleeve to facilitate the replacement of the traction roller. The motor is 11KW, and the reducer is a planetary cycloid reducer.

(8) asouvisman ak tanperasyon aparèy refwadisman se asouvisman ak tanperaman aparèy refwadisman an ki fèt ak plak asye pur, metòd refwadisman an se refwadisman dlo, epi fen priz la ekipe ak yon aparèy mouche lè. Tank la asouvisman se 6 mèt nan longè, ak tank la tanperaman se 5 mèt nan longè

(9) idwolik ranvèse taye machin lan garanti senkronik koupe ak ranvèse selon kondisyon yo nan koupe rapid nan liy pwodiksyon an, asire 100% taye ranvèse, ak asire operasyon kontinyèl nan liy pwodiksyon an. Motè estasyon idwolik la se 2.2KW.

(10) Se machin nan pran-up ki fèt selon kondisyon ki nan ba asye peye-off, ak vitès la wotasyon nan bobin nan pran-up chanje regilyèman ak vitès la kouri nan ba a asye, ka akonpli regilye fil elektrik. Motè a se 4kw, ak redukteur a se yon redukteur Kovèti pou vè k’ap manje kadav.