Isithando somlilo esiyindilinga esivuthayo kanye nesithando somlilo

Isithando sokucisha nensimbi esiyindilinga ikakhulukazi sisebenzisa ukufudumeza kokungeniswa okwenziwe ngensimbi eyindilinga, isitoko sebha, ucingo nentambo yensimbi ukubona umsebenzi wokucima nokushisa.

1. Izinkomba zobuchwepheshe eziyinhloko zomugqa wokukhiqizwa kwensimbi nxazonke nomugqa wokukhiqizwa kwesithando somlilo

1.Izinto ezicinyiwe futhi ezimnene: 30MnSi

2. Ukucaciswa kwensimbi nocingo olujikelezayo: Φ7.1-Φ12.6mm

3. Ukucima izinga lokushisa: 930-960, izinga lokushisa lokushisa: 400-460 ℃

4.Ukushisa amandla okusetshenziswa kwensimbi eyindilinga eqeda umlilo kanye nesithando somlilo: cishe ngama-370 degrees / ton

5.Imodi yokusebenza yensimbi eyindilinga eqeda umlilo kanye nesithando somlilo: uhlelo lokusebenza oluqhubekayo

6. Isikhungo ukuphakama kwensimbi yokuqeda insimbi kanye nomugqa wokukhiqizwa kwesithando somlilo: 1000mm

7. Ukondla kokuqondisa kokucisha insimbi nxazonke nomugqa wokukhiqizwa kwesithando somlilo: okuphakelayo kwesobunxele (kwesokudla)

Izidingo zokusatshalaliswa kwamandla zontambo yensimbi nxazonke nokushisa okushisa: inani elifakiwe lomugqa ngamunye: iminyaka eyi-8KVA

9.Ukucisha insimbi nxazonke kanye nokushisa kwesithando somlilo: amathani angama-60,000 / ngonyaka, aqukethe imigqa emi-4.

Isivinini somugqa wokusebenza ophakeme kunayo yonke womugqa wokukhiqizwa kwensimbi wokuqeda nokushisa isithando somlilo:

Φ7.1mm ———— 100m / iminithi

Φ9.0mm ———— 90m / iminithi

Φ10.7mm ———– 60m / iminithi

Φ12.6mm ———– 40m / iminithi

Izidingo zamanzi apholile zokucisha insimbi nxazonke nomugqa wokukhiqizwa kwesithando somlilo (umugqa owodwa):

a. Umkhiqizo ohambisa amanzi apholile

Ukugeleza: 100m3 / h Ingcindezi: 0.4MPa

Ukushisa kwamanzi: hhayi ngaphezu kuka-33 ℃

Izinga lamanzi: Ikhwalithi ejwayelekile yokuphakelwa kwamanzi e-CJ / T206-2005 (Ministry of Construction)

b. Amanzi apholisayo wesithando sokushisa sokungeniswa:

Ukugeleza: 100m3 / h Ingcindezi: 0.4MPa

Ukushisa kwamanzi: hhayi ngaphezu kuka-33 ℃

Izinga lamanzi: Ikhwalithi ejwayelekile yokuphakelwa kwamanzi e-CJ / T206-2005 (Ministry of Construction)

c. Izidingo zomoya ezicindezelwe (umugqa owodwa):

Isilinganiso: 3m3 / min Ingcindezi: 0.6MPa Ukushisa kwamanzi: hhayi ngaphezu kuka-33 ℃

Ikhwalithi yomoya ecindezelwe: GB / T13277-91 “Ibanga lekhwalithi yomoya elicindezelwe ukusetshenziswa okujwayelekile”

Ukucushwa kwensiza yokusebenza kanye nencazelo yomugqa wokukhiqizwa kwensimbi nxazonke

Ibha yensimbi eyindilinga yokucima nokushisa itiye yensimbi ye-PC ikhiqizwa ngokudweba imishini yokwakha, imishini yokudlulisa amandla, amandla okushisa okuguquguqukayo aqinile, ukufakwa kwesithando somlilo, itanki lamanzi lokupholisa, ukucheba u-hydraulic nokuguqula imishini, ukuthatha ucingo imishini, kanye ne-AC motor Iqukethe uhlelo lokulawula imvamisa eguquguqukayo, uhlelo lokulawula i-PLC, uhlelo lokulinganisa izinga lokushisa kanye neyunithi yokulawula emaphakathi.

Imishini ngayinye yomugqa wokukhiqiza ifaka ngqo:

1.Mechanical ingxenye:

Isethi yokubeka inkokhelo

Uhlaka lokuphathwa kwekhebula 1

Mechanical derusting umshini 1

Ukudweba ukwakha umshini 1

Umshini wokuqondisa 1 isethi

Umshini wokuhlanza 1

1 # umshini wokudonsa 1 isethi

Icima ithangi lamanzi 1

Isinki sethempeli 1

2 # Umshini wokudonsa 1 usethiwe

Umfutholuketshezi yokugunda ukuguqula umshini 1 isethi

Umshini wokuthatha 2

2. Ukwakheka kwensimbi ezungezayo nokuqeda isithando somlilo:

I-KGPS-500KW / 6KHZ imvamisa emaphakathi yokufakwa kwamandla okushisa okushisayo 1 isethi

I-CYP-200KW / 40KHZ IGBT super audio imvamisa yokufakwa kwamandla kagesi isethi engu-1 isethi

I-CYP-200KW / 50HZ IGBT super audio imvamisa yokufakwa kwamandla kagesi isethi engu-1 isethi

I-KGPS-250KW / 8KHZ KGPS imaphakathi eliphakathi lokuphakelwa kwamandla okushisa we-1 isethi

Iqoqo elilodwa lekhabethe lokuguqula imvamisa

90KW (ucingo lokudweba umshini) 1 isethi

5.5KW (idrayivu yomshini wokufaka amagoli) 1 isethi

11KW (iqhutshwa ngogandaganda) amasethi ama-2

I-4KW (idrayivu yomshini wokuthatha) amasethi ama-2

I-Operation console nebhokisi lokusebenza 6 amasethi

Ikhonsoli eyinhloko 1

Amasethi wokusebenza we-Take-up 2 amasethi

Ibhokisi lokusebenza kwejog (ukwehla kwemishini, ugandaganda, umshini wokudweba ngamunye) amasethi ama-3

Thermometer (lokushisa lokulinganisa ububanzi 300-1000 ℃) ezimbili

3. Ukwakheka kwemishini yemishini nokusebenza kwezobuchwepheshe kwensimbi eyindilinga eqeda isithando somlilo

(1) Isakhiwo esijikeleza ingalo kabili sohlaka lokukhokha, umkhono wesikhungo uxhunywe nekholamu engaguquki ngokufaka, umkhono wesikhungo ungazungeziswa futhi ubekwe kancane, futhi ingalo yokumiswa kwentambo yocingo ixhunywe nendawo umkhono ngamabhawodi, ongazungeza kancane lapho ushintsha isondo, futhi ulimise lapho ukhokha, Kulula ukuxhuma ikhanda lenduku yocingo nomsila.

(2) Uhlaka lokuphathwa kwentambo Uhlaka lokuphathwa kwentambo luyisakhiwo esine-tapered, futhi inhloso yalo ukuguqula isimo sendandatho yensimbi yocingo sibe sesimeni sokuvikela izintambo ezingasebenzi kahle.

(3) Isisusa sokugqwala kwemishini Isisusa sokugqwala kwemishini sinamasethi ama-2 ama-roller agobayo aphindwe ngama-90 degree. Iqhutshwa yisikulufu sokuhola-motor-lifter-lead (noma i-pneumatic), i-roller eguqulwayo eguqulwayo iyacindezelwa ukunweba noma ukuhlehlisa. Qiniseka ukuthi i-angle yokugoba eyanele phakathi kwebha yensimbi kanye ne-roller yokugoba ukukhipha isikali se-oxide kuya phezulu. Ngemuva kokuthi isikhumba se-oxide sikhishwe, siwela ethangini lokuqoqa elingezansi ukuze lihlanzwe kalula. Isakhiwo esivalwe ngokuphelele samukelwa ukuvimbela uthuli ekubalekeni eworkshop.

(4) Intambo yensimbi ye-PC yensimbi ye-concave eyakha umshini wokudweba isebenzisa indlela yokufanisa ijubane lokudweba kanye nejubane lokujikeleza kwesikhunta. Isikhunta sicindezelwe kahle, impilo yesikhunta yinde, futhi ukuhola kwenduku yensimbi kulawulwa ngendlela engeyiyo ukuqinisekisa ikhwalithi yokubonakala komkhiqizo. Isinciphisi somshini wokudweba wocingo sisebenzisa isinciphisi sezinyo eliphakathi nendawo esiqinile, futhi kukhona izinto zokuvikela emzimbeni wethangi nebhande. Itanki lokudweba ngocingo lihlanganiswe ne-roller-shutch pneumatic pinch roller ukuvikela umshini ukuthi ungacimi futhi ungasebenzi kahle kulayini. Ububanzi be-reel yi-900mm, isivinini esikhulu sokudweba yi-100m / min, imoto yomshini wokudweba ucingo yi-90KW, futhi i-rotary die motor ingu-5.5KW.

(5) Umshini wokuqondisa Umshini wokuqondisa awenzi lutho futhi uqukethe amasethi amabili ama-bending rolls enza ama-degree angama-90. Ngaphansi kwamandla kagandaganda, yakha ukungezwani kokuqondisa nokuqondisa ibha yensimbi.

(6) Umshini wokuwasha Umshini wokuwasha wakhiwa amasethi ama-2 amasondo wensimbi wensimbi, aqhutshwa yinjini, ukususa imfucumfucu ebusweni benduku yensimbi. Imoto iyi-0.55KW, futhi isinciphisi siyisinciphisi sokudlulisa esiqhubekayo esiguqukayo.

(7) Kukhona ogandaganda ababili. Zibekwa ngokulandelana phambi kwesithando sokushisa esivuthayo, futhi ngemuva kwensimbi yokushisa nokupholisa, badlala indima yokuhudula umugqa ogcwele. Umshini wokudonsa wenziwa ngamabhangqa amathathu ama-traction roller, i-roller engezansi iyasebenza futhi i-roller ephezulu ayenzi lutho. Idivayisi ye-roller engezansi ikukhishwa kwebhokisi lokuhambisa elingajwayelekile elinokufaka okukodwa komshini kanye nemiphini emithathu yokukhipha. Umshini ophezulu we-roller ungaphakathi kwesigaxa sohlaka olungaphezulu olushelelayo. Gcina ukuqinisekisa amandla okubamba wensimbi futhi uqinisekise ukusebenza kahle kwebha yensimbi. Ogandaganda ababili basebenzisa ubuchwepheshe obuncane bokulawula ukungezwani, obungalungisa ukungezwani noma kunini ngokuya ngenqubo edingekayo bese buyigcina phakathi kwalabo gandaganda ababili. Ubuchwepheshe bokulawula ukungezwani okuncane kungasetshenziswa ukulungisa ukungezwani futhi kugcinwe nganoma yisiphi isikhathi ngokuya ngezidingo zenqubo, okuwukulawula okuzenzakalelayo phakathi kwalabo gandaganda ababili. Ngaphansi kokwakhiwa kwengxabano njalo ukunikeza isiqinisekiso sokuhlangabezana nezidingo zekhwalithi yomkhiqizo. Iroli yokudonsa yenziwa ngama-grooves amabili, futhi i-roller yokudonsa ihlelwe kwi-axis ebonakalayo ngomkhono wokunweba ukuze kube lula ukushintshwa kwe-roller yokudonsa. Imoto iyi-11KW, futhi isinciphisi isinciphisi se-cycloid seplanethi.

(8) Ukucisha kanye nokushisa ithuluzi lokupholisa Umshini wokucisha nokushisa opholile wenziwe ngepuleti lensimbi engagqwali, indlela yokupholisa ukupholisa amanzi, nendawo yokuphuma ifakwe umshini wokushaya umoya. Ithangi elicimayo lingamamitha ayi-6 ubude, kanti ithangi eli-tempering lingamamitha ama-5 ubude

(9) Umshini wokugunda we-hydraulic oguqula umshini uqinisekisa ukusika nokuguqula ngokuvumelanayo ngokuya ngezidingo zokusika okusheshayo kolayini wokukhiqiza, ukuqinisekisa ukuhlehliswa kwe-shears kwe-100%, nokuqinisekisa ukusebenza okuqhubekayo komugqa wokukhiqiza. I-hydraulic station motor iyi-2.2KW.

(10) Umshini wokuthatha wakhelwe ngokuya ngezidingo zokukhokhelwa kwebha yensimbi, futhi ijubane lokuzungezisa isondo lokuthatha lishintsha njalo ngejubane eligijimayo lebha lensimbi, liqaphela ukuhlanganisa izintambo njalo. Imoto iyi-4kw, kuthi isinciphisi siyisinciphisi segiya lesibungu.