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Advantages of round bar quenching and tempering production line

Advantages of round bar quenching and tempering production line

Advantages of round bar quenching and tempering production line:

1. Kragtoevoerstelsel: Uitbluskragtoevoer: 160-1000KW/0.5-2.5KHz; Tempererende kragtoevoer: 100-600KW/0.5-2.5KHz, uurlikse uitset 0.5-3.5 ton, toepaslike reeks ø20-ø120.

2. Vervoer roltafel: Die as van die roltafel en die as van die werkstuk vorm ‘n ingeslote hoek van 18-21°. Die werkstuk draai op sy eie en beweeg vorentoe teen ‘n konstante spoed om die verhitting meer eenvormig te maak. Die roltafel tussen die oondliggame is gemaak van 304 nie-magnetiese vlekvrye staal en waterverkoel.

3. Rolgroepering: Die voergroep, die sensorgroep en die ontladingsgroep word onafhanklik beheer, wat bevorderlik is vir deurlopende verhitting sonder om ‘n gaping tussen die werkstukke te skep.

4. Temperatuur geslote-lus beheer: Beide blus en tempering gebruik die Amerikaanse Leitai infrarooi termometer en vorm ‘n geslote-lus beheer stelsel met Duitsland se Siemens S7 om die temperatuur akkuraat te beheer.

5. Industriële rekenaarstelsel: Intydse vertoning van die status van werkparameters op daardie tydstip, funksies van werkstukparametergeheue, berging, drukwerk, foutvertoning, alarm en ander funksies.

6. Energie-omskakeling: blus + tempering metode word aangeneem, en die kragverbruik per ton is 420-480 grade.

7. According to user needs, we can provide a remote console with touch screen or industrial computer system for round bar heat treatment quenching and tempering production line.

The working process of the mechanical system of the round bar quenching and tempering production line:

The mechanical action of this complete set of round bar quenching and tempering production line is controlled by PLC. It only needs to manually place the bar in the storage rack, and the rest of the actions are automatically completed by the system under the control of PLC. A set of programs can be set according to each product specification of the user. When working, you only need to click on the product specification to be produced on the touch screen. All actions will be automatically completed by the PLC program.

Crane crane → material storage platform → automatic feeding mechanism → feeding roller table → quenching induction heating → infrared temperature measurement → discharge roller table → spray quenching → quenching completion → tempering conveying mechanism → tempering induction heating → infrared Temperature measurement→discharge roller table→cooling mechanism→receiving rack