Advantages of round bar quenching and tempering production line

Advantages of round bar quenching and tempering production line:

1. Mfumo wa usambazaji wa nguvu: Kuzima usambazaji wa umeme: 160-1000KW/0.5-2.5KHz; Ugavi wa nishati ya kutuliza: 100-600KW/0.5-2.5KHz, pato la kila saa tani 0.5-3.5, safu husika ø20-ø120.

2. Kupeleka meza ya roller: Mhimili wa meza ya roller na mhimili wa workpiece huunda angle iliyojumuishwa ya 18-21 °. Workpiece inazunguka yenyewe na inaendelea mbele kwa kasi ya mara kwa mara ili kufanya inapokanzwa kuwa sawa zaidi. Jedwali la roller kati ya miili ya tanuru hufanywa kwa chuma cha pua 304 kisicho na sumaku na kilichopozwa na maji.

3. Kikundi cha roller: Kikundi cha kulisha, kikundi cha sensorer na kikundi cha kutokwa hudhibitiwa kwa kujitegemea, ambacho kinafaa kwa kupokanzwa kwa kuendelea bila kuunda pengo kati ya vifaa vya kazi.

4. Udhibiti wa halijoto yenye kitanzi kilichofungwa: Kuzima na kuwasha hutumia kipimajoto cha infrared cha Marekani cha Leitai na kuunda mfumo wa udhibiti wa kitanzi funge na Siemens S7 ya Ujerumani ili kudhibiti halijoto kwa usahihi.

5. Mfumo wa kompyuta wa viwanda: Maonyesho ya wakati halisi ya hali ya vigezo vya kufanya kazi wakati huo, kazi za kumbukumbu ya parameter ya workpiece, uhifadhi, uchapishaji, kuonyesha kosa, kengele na kazi nyingine.

6. Ubadilishaji wa nishati: njia ya kuzima + hasira inapitishwa, na matumizi ya nguvu kwa tani ni digrii 420-480.

7. According to user needs, we can provide a remote console with touch screen or industrial computer system for round bar heat treatment quenching and tempering production line.

The working process of the mechanical system of the round bar quenching and tempering production line:

The mechanical action of this complete set of round bar quenching and tempering production line is controlled by PLC. It only needs to manually place the bar in the storage rack, and the rest of the actions are automatically completed by the system under the control of PLC. A set of programs can be set according to each product specification of the user. When working, you only need to click on the product specification to be produced on the touch screen. All actions will be automatically completed by the PLC program.

Crane crane → material storage platform → automatic feeding mechanism → feeding roller table → quenching induction heating → infrared temperature measurement → discharge roller table → spray quenching → quenching completion → tempering conveying mechanism → tempering induction heating → infrared Temperature measurement→discharge roller table→cooling mechanism→receiving rack