Induction dumama makera don kashewa da zafin rai

1. Ka’idar dumama na induction tanderun wuta don kashewa da zafin rai:

Hanyar dumama shigarwa ita ce canja wurin makamashin lantarki zuwa kayan aikin ƙarfe mai zafi ta hanyar murfin shigarwa, sannan kuma wutar lantarki tana jujjuyawa zuwa wutar zafi a cikin kayan aikin ƙarfe. Coil induction da kayan aikin ƙarfe ba su cikin hulɗa kai tsaye, kuma ana canza makamashi ta hanyar shigar da electromagnetic. Sabili da haka, muna ɗaukar wannan Hanyar dumama ana kiranta induction dumama.

Babban ka’idodin murhun murhun wuta don kashewa da zafin jiki sune: shigarwar electromagnetic, tasirin fata, da gudanar da zafi. Domin dumama kayan aikin ƙarfe zuwa wani zafin jiki, ana buƙatar abubuwan da ke haifar da aiki a cikin kayan aikin ya zama babba sosai. Haɓaka halin yanzu a cikin murfin shigarwa na iya haɓaka madaidaicin juzu’i na magnetic a cikin kayan aikin ƙarfe, ta haka yana haɓaka ƙarfin da aka jawo a cikin aikin. Wata hanyar ingantacciyar hanyar haɓaka ƙarfin da aka haifar a cikin kayan aikin shine ƙara yawan mitar yanzu a cikin murfin shigarwa. Saboda mafi girman mita a cikin kayan aikin, da saurin canji a cikin juzu’i na Magnetic, mafi girman ƙarfin da aka jawo, kuma mafi girman abin da aka jawo yanzu a cikin kayan aikin. . Don tasirin dumama iri ɗaya, mafi girman mita, ƙaramin halin yanzu a cikin murfin shigarwa, wanda zai iya rage asarar wutar lantarki a cikin murfin kuma inganta ingantaccen aikin na’urar.

A lokacin aikin dumama na murhun shigar da dumama don kashewa da taɓarɓarewa, zazzabi na kowane batu a cikin kayan aikin ƙarfe yana canzawa koyaushe. Mafi girman ƙarfin dumama shigarwa, gajarta lokacin dumama, kuma mafi girman yanayin zafin kayan aikin ƙarfe. Ƙananan zafin jiki. Idan lokacin dumama lokacin shigarwa yana da tsawo, zazzabi na farfajiya da tsakiyar kayan aikin ƙarfe yana ɗaukar daidaituwa ta hanyar sarrafa zafi.

2. Ƙaddamar da murhun murhun wuta don kashewa da zafin jiki

Injin wutar dumama don kashewa da hasala na iya kammala kayan aikin mechatronics ta hanyar haɗaɗɗiyar injin, wutar lantarki, da ruwa, wanda zai iya haɓaka ƙimar ƙima da daidaiton kayan aikin, aikin shirin abin dogaro ne, matsayi daidai ne, kuma bayyanar kayan aiki ya fi kyau. Aikin yana da aminci da sauri. Injin kashe wutar dumama da ƙona kayan aiki shine mafi kyawun tsari don tabbatar da maganin zafin kayan aikin ƙarfe kamar sandunan ƙarfe, bututun ƙarfe, da sanduna.

3. Siffofin wutar makera mai ƙonewa don kashewa da zafin jiki:

1. Induction dumama makera for quenching and tempering timeLokacin dumama ya takaice, kuma ingancin dumama yana da yawa. Ingantaccen wutar makera mai shigowa zai iya kaiwa 70%, musamman murhun murƙushewa na iya kaiwa 75%, wanda ke taƙaita sake zagayowar samarwa da inganta aiki. yanayin.

2. Tudun murɗaɗɗen wuta don kashewa da zafin jiki yana da ƙarancin asarar zafi kuma zafin bitar yana raguwa sosai, don haka ana inganta yanayin aikin bita. Tudun wutar dumama ba ya haifar da hayaƙi da hayaƙi, kuma yana tsarkake yanayin aikin bitar, wanda ya yi daidai da kariyar muhalli. Ana buƙata.

3. Faɗakarwar wutar lantarki don kashewa da zafin jiki yana da babban inganci da ɗan gajeren lokacin dumama. Yana adana kayan fiye da tanderun wuta. A lokaci guda, yana ƙara rayuwar sabis na ƙirƙira mutu. Yawan ƙonewa na sikelin oxide da aka samar ta faɗin shine 0.5%-1%.

4. Tudun wutar da aka yi amfani da ita don kashewa da zafin jiki yana inganta matakin ƙungiyar samarwa da ingancin samfur. An sanye shi da na’urori masu rarrabe guda uku masu dacewa don juyawa, ciyarwa da fitarwa, wanda ke da babban aiki na atomatik, yana rage aiki kuma yana inganta ingancin aiki.

5. Tudun murɗaɗɗen wuta don kashewa da zafin jiki yana ɗaukar kayan haɗin gwiwa kuma yana da ƙaramin yanki.

4. Zaɓin murhun wutar lantarki don kashewa da zafin jiki:

Zaɓin zaɓin murhun murhu mai ƙonewa don kashewa da zafin jiki an ƙaddara gwargwadon buƙatun tsari da girman kayan aikin da za a yi zafi. Dangane da kayan, girman, yanki mai dumama, zurfin dumama, zafin dumama, lokacin dumama, yawan aiki da sauran buƙatun aiwatar da kayan aikin mai zafi, ana aiwatar da cikakken lissafi da bincike don ƙayyade ikon, mita da shigar da sigogin fasaha na shigarwa. kayan dumama.

5. Haɗin murhun wutar lantarki don kashewa da zafin jiki:

Layin samarwa don zagaye na ƙarfe da sandar ƙarfe na ƙarfe da zafin jiki da Haishan wutar lantarki ya samar yana zaɓar madaidaitan ayyuka da mafita masu tsada kamar yadda buƙatun tsari da abokin ciniki ya gabatar. Cikakken layin samarwa ya haɗa da kayan aikin dumama na mitar matsakaici, na’urar isar da injin, na’urar auna ma’aunin zafin jiki na infrared, da nau’in rufewa. Ruwa sanyaya tsarin, cibiyar na’ura wasan bidiyo, da dai sauransu.

1. Matsakaicin mitar wutar lantarki

Cikakken tsarin sarrafawa na wutar lantarki na tsaka -tsaki ana samarwa ta hanyar shigo da fasahar ƙasashen waje, kuma yana ɗaukar madaidaicin madaidaicin lokacin sarrafa hanyar inverter don bin sawu da daidaitawa ta atomatik. Kayan aikin yana da madaidaicin wayoyi da fasahar fasaha mai ƙarfi, kuma yana da fa’idar cikakken tsarin kariya, babban ƙarfin wutar lantarki, aiki mai dacewa da kiyayewa, da babban abin dogaro.

2. Feedler roller feeder

An yafi hada da m mita mota, high-ƙarfi latsa abin nadi, abin nadi nadi, da dai sauransu The goyon bayan nadi rungumi dabi’ar wani biyu-wurin zama goyon karfe karfe tsarin. Rigon ƙarfe da hannun riga na ciki suna cike da kayan ruɓaɓɓen zafi, kuma an haɗa hannun riga da maɓallin shaft. Ba wai kawai yana da sauƙin tarwatsewa ba, amma kuma yana iya hana ƙonawar farfaɗo ta hanyar saduwa da abin nadi na ƙarfe yayin canja wurin aikin.

3. Na’urar haska bayanai

Ya ƙunshi mafi yawan abubuwan firikwensin, haɗa sanduna na jan ƙarfe, masu raba ruwa (mashigar ruwa), bututu masu dawowa, bututun ƙarfe na tashar, saurin canza ruwa, da sauransu.

4. Sauya firikwensin (canji mai sauri)

a. Sauya ƙungiyoyin na’urori masu auna firikwensin: ɗagawa gabaɗaya, shigarwa cikin sakawa, saurin canza canjin ruwa, da babban ƙarfin ƙarfe manyan kusoshi don haɗin wutar lantarki.

b. Canjin sauri na firikwensin sashi guda ɗaya: Haɗin canji mai sauri ɗaya don mashigar ruwa da kanti, da manyan kusoshi biyu don haɗin wutar lantarki.

c. Sensor jan bututu: Duk sune daidaitattun T2 na jan ƙarfe.