Double station round bar forging furnace   Umgaqo wokusebenza kunye nesakhiwo

Uyilo lwezitishi ezibini, iiseti ezi-2 zizonke, unikezelo lwamandla yi-2 × 1250KW, 2 × 1000KW iiseti ezimbini zeziko zisetyenziselwa ukulayisha okugxadazayo, ukukhutshwa okungahambi kakuhle, kwi-φ100 × 450 kunye ne-φ115 × 510, isithuba sesibini sokulayisha ngalinye , Ukukhutshwa okufanayo kwakhona 30 imizuzwana ngokujika kunye adjustable. I-cranking kunye ne-front axle yokulayisha izithuba yimizuzu eyi-30-1.5 nganye, kwaye ukubetha kuyahlengahlengiswa.

Umatshini wokutyisa uyilwe njengomatshini wokutyisa ikhonkco kunye ne-angle ye-62 degrees emhlabeni. Isakhelo sidityaniswe ngamashaneli angama-200 entsimbi. Ikhonkco yintambo ye-paver ene-pitch ye-101.6mm, i-roller iqondile φ38.1, kwaye umthwalo wokugqibela ngu-290KN. Izinto eziphathekayo ze-φ100 kunye ne-φ115 zimiselwe ukuba zibe yithuba elinye ngomzuzu kwaye zondliwe kabini. Kwi-crankshaft kunye ne-axle yangaphambili, ibekwe kwimizuzu emi-2, kwaye iphinda ityisa kabini. Ukuze uqonde ukubetha okuhlengahlengiswayo, i-motor yomatshini wokulayisha ilawulwa yi-inverter. Umsebenzi usetelwe kwimanuwali okanye ngokuzenzekela.

Xa umatshini wokulayisha uphakamisa izinto phezulu, izinto eziphathekayo ziqengqeleka ngokuzenzekelayo phantsi kwe-2 ° ipleyiti yokuhlambela kwi-groove ene-V. Ngenxa yesantya esicothayo se-hoist, kukho phantse akukho mpembelelo xa izinto ziqengqeleka, kwaye iswitshi yokusondela ibonelelwa emazantsi e-V-shaped groove. Ngeli xesha, umtshintshi ufumanisa izinto eziphathekayo, emva kokulibaziseka kwe-1 yesibini , i-cylinder ye-push isebenza, (i-piston diameter ye-push cylinder φ125 kunye ne-φ100, i-cylinder stroke yi-550mm), emva kokuba izinto zityhalwe kwi-roller yokuhambisa, i-cylinder ibuya, emva kwemizuzwana ye-30, Umatshini wokutyisa uphakamisa izinto zesibini ukuya ekupheleni okuphezulu, izinto ziqengqeleka zibe yi-V-shaped groove, i-cylinder ethe tye isebenza, kunye ne-V -shaped material frame kunye nezinto ezitsalwa okwesibini. kwisikhululo, kunye nezantsi ukusondela switsha V -shaped groove ibona izinto. I-push cylinder ityhala izinto kwi-V -shaped transfer roller. Emva kokuba i-cylinder ibuya, ukutshintshwa kwamagnetic kunika umqondiso, kwaye i-cylinder lateral ibuyisela i-V -shaped rack kwindawo yokuqala. Isakhiwo simi ngolu hlobo lulandelayo: I-V-shaped material rack: Iindlela ezimbini zesikhokelo somgca wesikhokelo sokuxhasa kunye ne-sliding ehambelanayo ye-V -shaped material frame, kunye nokuhamba kwe-V -shaped frame yenziwa yi-cylinder ye-φ125 nge-stroke. 1600 .

Isakhiwo se-roller yokudluliselwa, kubandakanywa isakhelo, i-sprocket, i-chain (i-pitch 15.875), i-bearing block, i-roller kunye ne-cycloid reducer, njl. , ubude be-roller yokuhambisa bulingana malunga nokuphindwe kabini ubude bezinto ezide kakhulu, eziyi-100, ngelixa ubude be-axle cranking roller yangaphambili yi-115, malunga namaxesha angama-1032 ezinto ezide kakhulu. Isantya sokuhambisa ngomzuzu we-roller yokuhambisa sincinci. Ngokukhawuleza kunomjikelo wokuvelisa omiselweyo malunga ne-2250mm, umzila wothutho we-transmission wenzelwe ukuba ube ngu-V-shaped, kunye ne-angle ye-1.5 degrees, ububanzi obungaphandle be-φ40, kunye nomgama ophakathi phakathi kwee-roller ezimbini ze-120.

Indlela yokutya ye-roller pressure kunye ne-pressure roller feeding mechanism ithatha ifom yevili loxinzelelo oluphindwe kabini, ngaloo ndlela iqinisekisa ukuba akukho nto idibeneyo kwaye akukho hysteresis eyenzekayo ngexesha lokufudumeza kunye nenkqubo yokuhambisa, ukwenzela ukuba ubushushu bezinto zokufudumeza zifane ngakumbi. Amacandelo esakhiwo: i-bracket yensimbi, i-bearing, shaft, i-pressure roller (edibeneyo) i-sprocket, i-chain, i-gear, i-cycloidal pinwheel reducer, i-cylinder pressing mechanism, njl. Xa izinto zingena kwi-roller yokuqala yoxinzelelo ngokusebenzisa i-roller yokudlulisa, i-photoelectric switch echaseneyo apha ibona izinto kunye ne-cylinder compression mechanism isebenza. Ububanzi be-cylinder piston yi-φ125, kwaye imivimbo yile: izinto ezincinci ziyi-100, kunye nezinto ezinkulu ziyi-125. Kuhlobo lwe-squeeze, izinto eziphathekayo ziqhutyelwa kwisithando somlilo kwi-tact yokuvelisa isethi, kunye noxinzelelo olusebenzayo lwe-cylinder yi-0.4 MPa, kwaye uxinzelelo olusebenzayo luyi-490 KG / cm 2.

Iziko lokufudumeza: Ubude obupheleleyo beziko lokufudumeza (kubandakanya ukubamba isithando somlilo) yi-7750, φ100 kunye ne-φ115 impahla yokubamba isithando somlilo, ubude be-1600mm, i-axle yangaphambili, i-crankshaft ebambe ubude be-2600mm, i-sensor wayway yamanzi ithatha ukudibanisa i-stainless stainless, ubhedu olukhawulezayo. yamkela uhlobo lwe-squeeze Akukho uxhumano lwe-bolt, kwaye ukudibanisa phakathi komqolo wobhedu kunye nomqolo wobhedu kulula, kulula kwaye kunokwethenjelwa.

Kukho indawo yenguqu ye-250mm phakathi kwesithando sokufudumala kunye nesithando somlilo. Injongo kukususa isikali. Umzila kaloliwe opholileyo wamanzi unokwahlulwa ube ngamacandelo amabini ukuze kube lula ukusetyenzwa nokulondolozwa. Ukuze wenze izinto zokufudumeza zitshintshe ngokufanelekileyo ukusuka kwisithando sokufudumala ukuya kwisithando somlilo, kwi-250mm. Kukho i-roller yokudlulisa amandla ukukhusela ukushisa kwemitha kunye nokutshisa ukuthwala. I-roller shaft inenkqubo yokupholisa amanzi.

Ikhabhinethi yeCapacitor: yonke idityaniswe yintsimbi yeprofayili, ubude obuvalwe ngokupheleleyo 8000, ububanzi be-900, ubude be-1150, ukuthuthwa lula, xa uyilo kunye nokuveliswa, yahlulwe ibe ziziqwenga ezi-2, isethi yonke yeekhabhathi ze-capacitor, nazo zixhotyiswe ngesixhobo sokulwa nomothuko. , i-shock absorber spring height 150, ububanzi Φ100, ucingo lwasentwasahlobo yi-φ10, iyonke yi-130.

Ukukhutshwa ngokukhawuleza kunye nokukhupha i-roller ye-pressure yendlela yoxinzelelo, izinto zesakhiwo zezi: ukukhupha i-pneumatic automatic pressure roller mechanism, ngaphezulu kweqondo lobushushu, phantsi kwesixhobo sokuhlela iqondo lobushushu, indlela yokuthintela izinto ezifanelekileyo, isixhobo esifanelekileyo sokutyhala isilinda, njl. njl., inxalenye yothumelo inesprocket. Yamkela i-cycloidal pinwheel reducer, kwaye isantya sothumelo yi-435mm ngesekhondi.

Umatshini wokufudumeza uxinzelelo, xa izinto zokufudumeza zingena kwindlela yokuqala yokuhambisa i-roller yokukhuphela ngokukhawuleza kwiziko lokufudumeza, i-outcrop yezinto isetiwe apha ukuze ibone iswitshi ye-photoelectric, i-cylinder ye-roller ye-pressure mechanism isebenza kwangoko, kunye nokucinezela okuphezulu. Ivili liyatyhalwa Izinto zokufudumeza zicinezelekile kwaye izinto eziphathekayo zikhutshwa ngokukhawuleza ngokugqithiswa kwamandla ngaphandle kokutshitshiswa. Ububanzi be-cylinder piston yi-φ125, ukubethelwa kwezinto ezincinci ziyi-100, kunye ne-stroke yezinto ezinkulu ziyi-125. Ngenxa yokuba ukushisa okushushu kwezinto zokufudumeza kuphezulu kakhulu (1250 ° C), ukwenzela ukuba kuthintelwe impahla evela ngokuncamathela, ivili elisezantsi elicinezelayo phambi komlomo weziko liyilwe njengevili elinehexagonal elinemilo engu-V. Ngale ndlela, izinto eziphathekayo zinokutsiba phambili ekuhanjisweni ngokukhawuleza, kwaye i-adhesive iya kulahla ngokuzenzekelayo ukuvula.

Izinto ezingafanelekanga (ukushisa okungaphezulu, ngaphantsi kweqondo lokushisa), xa izinto ziphuma emlonyeni wesithando somlilo, zilinganiswa nge-thermometer ye-infrared. Ukuba uvavanyo lungaphezu kweqondo lokushisa okanye ngaphantsi kweqondo lokushisa, i-cylinder stop mechanism inikezelwa kwi-1400. Ngeli xesha, i-cylinder iphakama (i-cylinder block mechanism ibonelelwe nge-cylinder radial axial guiding device), ibhlokhi izinto eziphathekayo, i-magnetic switch inika umqondiso, kunye ne-cylinder pushing mechanism iphakama phakathi kweendlela zomdyarho, kwaye izinto ezingafanelekanga zikhutshiwe. ezifana ne-over-temperature material iya kuqengqeleka ecaleni kwepleyiti yokuswasha (ngeli xesha isilinda siphakanyiselwe ngaphandle). Ukuba iqondo lobushushu lisezantsi, i-cylinder yendlela yokuhlela iyacutheka, kwaye izinto ezingaphantsi kobushushu ziqengqeleka ecaleni kokuvulwa kwesilayidi. Ukuba imathiriyeli efanelekileyo ilinganiswa ngethemometha ye-infrared, onke amaziko akwindlela yokuhlenga izinto engafanelekanga akayi kusebenza. Xa izinto ezifanelekileyo zifikelela ngokukhawuleza phezulu kwindlela yokukhupha, ivalwe yinto esisigxina yokuthintela izinto apha, kwaye ibethe iswitshi yokuhamba efakwe apha, umqondiso uthunyelwa, indlela yokukhupha i-cylinder ejection phakathi kwendlela yokukhupha umatshini okhawulezayo kunye nendawo ephakathi. i-cylinder ye-raceway Indlela ye-ejector iphakanyisiwe ngexesha elifanayo, kwaye izinto eziphathekayo ziphakanyiselwe phezulu. Xa i-cylinder iphakanyiselwe kwindawo, i-magnetic switch inika umqondiso, i-cylinder push cylinder iyasebenza, kwaye izinto ezifanelekileyo zityhalwa ukusuka kumbindi wokukhutshwa ngokukhawuleza ukuya kumbindi we-roller ephakathi ngepleyiti yenguqu. Ukuqala ukusuka kumbindi we-cylinder V -ifreyimu emile, isilinda sokutyhala siyabuya, iswitshi yamagnetic inika umqondiso, kunye nendlela yokukhupha ejector ekhawulezayo kunye nendlela ephakathi yogqatso ye-cylinder ejector ibuyela kwindawo yokuqala ngaxeshanye, kunye nomzila ophakathi wogqatso. ngokukhawuleza udlulisela izinto eziphathekayo kumgca wemveliso.

Zonke ezi zenzo zingentla zenziwa ngokulandelelana.