Nzira yekupfugamisa sei tambo ye induction heat furnace?

1. Kuumbwa kwezvigadziro zvekugadzira induction heat furnace: kazhinji inoumbwa nejecha re quartz. Ukobvu hwehuni hwechoto hunogona kudzikiswa, kugona kwemagetsi kunogona kuvandudzwa, uye kugona kwese kunogona kuve kwakakwira. Chinhu chakanyanya kukosha chekuderera kwesimba rekushandisa kwemadhayamita madiki ndechekuti ukobvu hwehuni hwechoto haugone kuitwa hutete. Paunenge uchipisa zvidimbu zvemadhayamita akasiyana muchoto chekupinza, simba rekushandisa rinogara rakaderera kana dhayamita rakakura, uye kushandiswa kwesimba kwakakwira kana dhayamita idiki. . Iyi induction yekudziisa choto lining ine hunhu hwekuita kwakanakisa kwekuvaka, kusimba kwepamusoro, anti-kutsemuka, kunyungudika kwemvura uye kushomeka kwepamusoro.

2. Iyo lining ye induction heat furnace yakakodzera kugadzira kupisa, simbi inodzima uye kupisa kupisa uye stamping kupisa kweiyo diathermy vira. Iyo tembiricha inoshanda ndeye 1300-1400 ° C. Inogona kushandiswa kwemwedzi 3-8 kune imwe yekudurura uye knotting, iyo inobudirira inovandudza induction yekupisa choto. Upenyu hwebasa, kuderedza mari yechoto. Nekuda kwekuti iyo yekukanda vhezheni yehuni inonyanya kushandiswa kune yakananga kusangana neyakatenderedza simbi kudziyisa, zvinodikanwa kuti iyo granular uye powdery zvinhu zvinofanirwa kuve nepamusoro vhoriyamu kugadzikana, compactness uye corrosion resistance, uye induction yekupisa choto inofanirawo kunge ine insulation.

3. Mucheka weiyo induction inopisa vira inofanira kudzivirirwa kubva pakudonha uye kuputika panguva yekushandiswa. Chikonzero chekutsemuka ndechekuti mbichana hadzina kukwana. Iyo lining material inowanzoita refractory simenti. Kamwe simende inotora unyoro, inoumbwa kuita upfu, uye inodonha muzvidimbu. Nzira yacho haisi panzvimbo. , Refractory simende yakafanana neyakajairika simende yekuvaka. Inoda kuchengetedzwa uye nguva haigoni kuva shoma. Kuchengetedza uku ndiko kuchengetedza munzvimbo ine mwando. Nguva yekugadzirisa inenge maawa makumi mana nemasere. Dry uye kwete-kubika nzira mbiri. Kuti uve nehupenyu hurefu hwebasa rechoto, kuomeswa kwechigadziko chevira kunokosha zvikuru. Nheyo yacho inononoka kuoma. Paunenge uchiomesa pane yakaderera tembiricha kwenguva yakareba ye48h, yekutanga tembiricha kukwira kunofanira kunonoka.

4. Iyo lining ye induction heat furnace inoshandisa high wear-resistant corundum-based casting building refractories; rudzi urwu rwezvinhu runoshandisa yakakwira-kuchena corundum sechinhu chikuru uye kuburikidza nehuchenjeri particle size grading, zvinhu zvacho zvine hunhu hwemvura zhinji, kuvaka kwakakodzera, uye vhoriyamu yakakwirira. Zvakanakira kugadzikana; nguva pfupi yekubheka, simba rakawanda, kupfeka kwakanaka kuramba, kusatsemuka, uye hupenyu hurefu hwesevhisi hunogona kushandiswa zviri nyore mukati nekutenderedza kwakasiyana coil kutendeuka.

Iyi yepamusoro-inoita isina kuumbwa induction yekudziya yevira inodurura knotting zvinhu, kana yashandiswa, wedzera mvura yakawanda kuti ikurungadze zvakaenzana uye uidururire muchoto chekupisa. Iyo induction coil midziyo inoumba yakasimba yakazara necoil. , kusimba kwepamusoro, kupfeka kuramba, kuyerera kwakanakisa, hupenyu hurefu hwebasa uye humwe hunhu hunokosha, hunoshandiswa zvakanyanya mu induction heat furnaces, intermediate frequency heat furnaces, induction heat linings.

5. Kusarudzwa kwemugadziri wekubatanidza apo induction inopisa vira yakavharwa inofanira kunge yakakodzera, vamwe havashandisi mumiririri wekubatanidza, uye vamwe vanongowedzera zvishoma zvishoma. Acid ramming zvinhu zvinowanzoshandiswa sezvisungo zvakadai sodium silicate, ethyl silicate, silica gel, etc. Pakati pavo, yakaoma ramming zvinhu zvinoshandisa borate; alkaline ramming zvinhu zvinowanzoshandisa magnesium chloride uye sulfate; Yakakwirira kabhoni inogona kuumba kabhoni-yakasungwa organics uye yenguva bhainda pakupisa kwakanyanya. Iyo yakaoma ramming zvinhu inowedzerwa nehuwandu hwakakodzera hwesimbi-ine flux. Chromium ramming zvinhu zvinowanzo shandiswa semango pini.

6. Mushure mekunge tambo ye induction yevira yekupisa yakavharwa, iyo ichangobva kugadzirwa inductor inoiswa mukugadzirwa inofanira kubikwa nesimba rakaderera (kazhinji inenge 30KW) mushure mekuiswa simba, uye yekudziya workpiece inofanira kuiswa mu induction heat. choto kwemaawa maviri. nezve. Chikonzero ndechekuti iyo induction yekupisa choto inogadzira inofanirwa kupfuura mvura mu sensor panguva yekugadzirisa. Mushure mekugadzirisa, panofanira kunge kune mvura yakasara muhubhu yemhangura ye sensor. Kunyanya munguva yechando, aizi yakaonda kwazvo inogona kuumba. Saka, sensor inofanira kunge yakanyorova. Kuti uve nechokwadi chehupenyu hwebasa rembambo yevira, iyo ichangobva kuiswa mukugadzirwa kweinductor inofanira kubikwa nemagetsi mashoma, uye wozotanga kugadzirwa nesimba guru mushure memaawa maviri.

7. Iko kune marudzi maviri emhando yekubatanidza mafomu ekubatanidza kupisa kwechoto inductors, imwe ine knotted furnace lining, uye imwe yacho yakaunganidzwa yevira remoto. Chatiri kunyanya kutaura nezvacho pano irworwo rwechoto chine mapfundo, asi ingave yakarukwa choto lining kana yakaunganidzwa muchoto lining, inochinja kana ichishanda pakupisa kwakanyanya kwenguva yakareba (kunyanya kuwedzera kwemafuta uye kutonhora kuderera uye oxidation). Kana ikashandiswa zvisina kunaka, chiitiko chekupisa zvinhu kudhumhana uye extrusion furnace lining ichaitika zvakare. Nokudaro, kushandiswa kwechigadziko chevira kune imwe nguva yenguva. Izvi zvinonyanya kuenderana nemamiriro ezvinhu panguva yekushandiswa.

8. Kana chigadziko chemoto wekupisa induction chiri kushandiswa, kamwe kamwe kuputika kunoitika, kana bhanhire rakaputirwa, kuputika kunofanira kuzadzwa nezvinhu zvekuputira munguva kana kuputika kusingapfuuri 2mm. Kana mutswe ukapfuura 2mm, jira rinofanirwa kuvharwa patsva; kana iri lining yakaunganidzwa inofanira kutsiviwa. Naizvozvo, mushandisi anofanirwa kutora matanho anodiwa zvichienderana nemamiriro chaiwo, uye haafanire kuita nekukasira, zvichikonzera zvisingakoshi mhedzisiro uye kupisa sensor.

Munguva yekudziya maitiro eiyo induction yekudziya furnace sensor, yakawanda yeganda reoxide rinodonha kubva kune rinopisa workpiece rinoungana mu sensor. Kana chigadziko chevira chakakuvadzwa, kana kune kuputika kana kuputika, kana isina kucheneswa munguva, zviri nyore kubata moto, zvichiita kuti kudzivirirwa kwepamusoro kwepakati pemagetsi emagetsi, uye chechipiri, zviri nyore kuputsa. inductor coil uye inokonzeresa pfupi pfupi pakati pekutendeuka kweinductor. Naizvozvo, chiyero che oxide muchoto chekupinza chinofanirwa kucheneswa kamwechete kamwe chete shanduko (8 maawa).