Cabanga ngezindlela ezintathu, kungani ukuqina kwe-induction kungathatha indawo ye-carburizing nokuqeda

Ukuqeda ukuqina yaqala yafakwa ukuze kuthuthukiswe ebusweni ubulukhuni izingxenye ukuhlangabezana nezidingo bafake ukumelana. Ngemuva kwamashumi eminyaka yentuthuko, ukuqina kwe-induction kukhule kwaba ubuchwepheshe obusetshenziswa kakhulu bokushisa ukushisa, kwakheka ubuchwepheshe obugcwele nohlelo lwekhwalithi ezimotweni, kujantshi, ekwakheni imikhumbi, emishini yobunjiniyela, kumathuluzi emishini, nasezimbonini zamasosha.

Ukuqedwa kwe-induction esikhundleni se-carburizing kanye nokucima kuyinkambu ebalulekile yokuphakanyiswa nokusetshenziswa kwayo. Ngokuya ngomnotho wayo ovelele nezinkomba eziphezulu zobuchwepheshe, ithole ukunakwa yimboni. Ngokuqhathanisa lokhu okubili, umbhali angathanda ukuhlaziya kulezi zici ezilandelayo.

Umnotho

Ubuchwepheshe obuthuthukisiwe ukuthola ukusebenza okuhlangabezana nezidingo ngezindleko eziphansi kakhulu, futhi umnotho yisici sokuqala esibhekwayo ekusetshenzisweni kobuchwepheshe.

1. Ukutshalwa kwezinsiza kusebenza

Ukutshalwa kwemali kwimishini yokuqinisa induction kuncane kakhulu. Isibonelo, okokusebenza kokucisha kwamagiya amaphakathi naphakathi, ulayini wegiya oqhubekayo wesithando somlilo unotshalo lwezigidi ezingama-8 zama-yuan, kanye nomshini wokucima, abasabalalisi neminye imishini esizayo yenani elingaba yizigidi eziyi-15. Ngokuya ngokuqhathaniswa kwamandla afanayo, amathuluzi womshini wokuqina wokungeniswa ayadingeka. Intengo yethuluzi ngalinye lomshini wokuqinisa othomathikhi icishe ibe yi-1 million yuan, okuyi-10% kuya ku-20% kuphela yemishini ye-carburizing. Uma kuqhathaniswa nesithando somsebenzi esinezinhloso eziningi, amandla wokukhiqiza wethuluzi lomshini owodwa wokuqothula okungenani alingana nalelo lamafutha amathathu wezinhloso eziningi, futhi utshalomali lwayo lilingana no-50% wesithando sezinhloso eziningi (kufaka phakathi izinhlelo ezisizayo).

Indawo yaphansi nokufakwa kwemishini nakho kuyingxenye ebalulekile yezindleko. Okokusebenza kwe-carburizing kuhlala endaweni enkulu futhi kudinga izidingo zamanzi aphezulu, ugesi, negesi kulesi sitshalo, okuholela kutshalomali olukhulu embonini yokukhiqiza nezindleko zokufaka eziphakeme. Imishini yokuqinisa i-induction ihlala endaweni encane, kulula ukuyifaka, futhi kubiza kakhulu.

2. Izindleko zokusebenza zokukhiqiza nezinsimbi zokukhiqiza

Izindleko eziphansi zokukhiqizwa kokuqina kokuqalwa kanye nokusebenza nakho kuyinkomba ebalulekile yenani laso lokukhushulwa. Izibalo zikhombisa ukuthi ukusetshenziswa kwamandla kwe-induction ukuqina kungama-20% we-carburizing kanye nokucisha, ukusetshenziswa kwe-quenching medium cishe kungama-30%, izindleko zokulungiswa kwemishini kanye nokusetshenziswa kwezingxenye zokungcebeleka cishe kungama-20%, futhi ukukhishwa kwemfucuza emithathu nakho phansi kakhulu.

Ukuqiniswa kwe-induction ukufudumeza okusheshayo, isikhathi sokushisa sisuka kumasekhondi ambalwa kuye kumashumi amasekhondi, futhi umjikelezo wokukhiqiza ushesha kakhulu. Inezinzuzo zokwehlisa izindleko zabasebenzi nokunciphisa izinga lemikhiqizo eku-inqubo.

3. Izinto zokwakha ukushisa izingxenye

Kukhona uchungechunge olukhethekile lwezinto zokwenziwa kobulukhuni emazweni athuthukile, kepha izinto ezikhethekile azisho izindleko eziphakeme, kepha zilungiswa nje ukufeza imiphumela engcono. Ububanzi bokukhethwa kwezinto zokwenziwa lukhuni kwe-induction bukhulu kakhulu, futhi ngenxa yokusebenza kwayo okuyingqayizivele, izinto ezingabizi kakhulu zingasetshenziswa ukufaka izinto ezinamanani aphezulu we-carburizing. Ukushisa okuphezulu nesikhathi eside sokwelashwa kwe-carburizing kudinga ukunakekelwa okukhethekile ukulawula ukukhula kwenhlamvu. Ngakho-ke, insimbi esetshenziselwa ukwenza i-carburizing kufanele iqukathe okuqukethwe okuthile kwezakhi ze-alloy okusanhlamvu okucwengile.

4. Ukucubungula ngemuva kokwelashwa kokushisa

Enkambisweni yokwehlisa nokuqeda, ungqimba olubunjiwe luvame ukuguga kwinqubo yokugaya elandelayo. Isizathu ukuthi ungqimba lwe-carburized lungajulile futhi luye lwagqokwa ngemuva kokuthi ukwelashwa kokushisa kukhubazekile. Uma kuqhathaniswa nokwelashwa kokushisa kwamakhemikhali njenge-carburizing, ukuqina kwe-induction kunesendlalelo esiqinile esiqinile, okuletha ukuguquguquka okukhulu ekusebenzeni okulandelayo, futhi kunciphisa nezidingo zenqubo yokwelashwa kwangaphambi kokushisa, ngakho-ke izindleko zokucubungula ziphansi, futhi isilinganiso sezinto ezindala phansi.