Otomatiki crankshaft kudzimisa muchina

1. Zvinoumba:

1.1. Transistor solid-state yepakati frequency induction kupisa magetsi

1.2. IF compensation cabinet and multi-channel IF switching system

1.3. Multiple thin crankshaft quenching transformers and inductors

1.4. Otomatiki kurodha uye kudzikisa mashandiro kana manyorerwo ebetsero yekudyisa mashini

1.5, balance and suspension device

1.6. Crankshaft clamping uye deformation-inogumira mashandiro

1.7. Dudziro uye chinzvimbo mashandiro

1.8 Rotation and positioning mechanism

1.9. Quenching water tank and quenching liquid circulation system

1.10, inotonhorera tangi remvura uye kutonhora kwemvura kutenderera system

1.11 Mafiriji eindasitiri

1.12, yemagetsi control system.

2. Advanced technology adopted by crankshaft quenching machine tools

2.1. Power pulse distribution technology: it can ensure that the hardened layer of any journal is uniform in the circumferential direction;

2.2. Tailstock free floating technology: It can ensure the free extension of the crankshaft during heating and the free shortening of the cooling, and reduce the quenching deformation of the crankshaft;

2.3. Thin quenching transformer technology: 5-13 thin quenching transformers with a capacity of 500Kva and a thickness of 55-75mm can be hung on the quenching machine at the same time;

2.4 Independent suspension technology: each quenching transformer adopts independent suspension, and the distance between any adjacent transformers is adjusted by manual screw to adapt to the quenching of crankshafts with different opening sizes to ensure the flexibility of the machine tool;

2.5. Kumiswa tekinoroji tekinoroji: Iyo yekumisikidza shandura inotora michina inogadziriswa chiyero kuti ive nechokwadi chekuti induction coil inogona kuteedzera zvakanaka, uye kumanikidza kune crankshaft kunogara kuri uye kushoma pane chero kona, ichideredza iyo crankshaft quenching deformation;

2.6 Kuongorora kwemuchina chishandiso chinoshanda chinzvimbo uye masisitimu enzira: Iyo hombe-skrini LCD inobata skrini inoshandiswa kuongorora uye kuratidza mamiriro ekushanda emuchina chishandiso, kupisa uye kudzima kutonhora maitiro parameter (kusanganisira voltage, ikozvino, frequency, nguva, kumanikidza, kuyerera, tembiricha, nezvimwewo);

2.7. More than 80% of the parts and components of the machine tool and power supply adopt imported brand-name products;

2.8. The machine tool adopts a unique building block type, integrated structure, simple installation, small footprint, and convenient maintenance;

3. Unyanzvi hunhu hwemushini chishandiso

3.1. It can perform fillet quenching and shaft diameter quenching for various crankshafts, with automatic/manual cycle operation mode;

3.2. Iwo akateedzana emidziyo anogona kuona kudyisa kwe1 kusvika ku5 inductors panguva, uye kupisa uye kupomhodza kutonhora kwe1 kusvika ku3 inductors kunogona kuwanikwa panguva imwe chete. Iyo yekupisa uye yekutonhodza maitiro parameter eimwe inductor inogona kugadziridzwa zvakazvimiririra;

3.3. The loading, unloading, positioning, clamping, and other actions of the machine tool and the processing process are automatically controlled by the machine tool;

3.4. The machine tool adopts a whole integrated structure, fully enclosed protection, beautiful appearance, and convenient operation, maintenance and repair of equipment;

3.5. The machine tool adopts an integral welded bed, which has good rigidity, stability and vibration resistance;

3.6. The machine tool is equipped with maintenance and adjustment channels, which is convenient to adjust and replace the quenching fixture and inductor, and it is convenient to clean the quenching tank and replace the quenching medium;

3.7. Iyo yekudzora system inotora CNC system kutonga; zvirongwa uye mashandiro zviri nyore, uye chishandiso chemuchina chine simba rakawanda;

3.8. Musoro uye muswe unotora pneumatic yekuzvitsvakira-wega simba chuck, iyo inogona otomatiki kusungira iyo workpiece, uye muswe wekusimbisa unogona otomatiki kufamba pane inotungamira njanji kuti igadzirise kune akasiyana workpiece marefu;

3.9. Crankshaft positioning method: centering of the head and tailstock, and left and right positions of the shaft end;

3.10. Mubhedha musoro chokurukisa kutenderera nemotokari adopts AC servo nemotokari, iro rine basa Positioning chero kutenderera angled;

3.11. Kufambisa kwengoro (kuruboshwe uye kurudyi) kunoendeswa neservo mota bhora sikuruu uye CNC otomatiki kutonga. Iyo yekufambisa nzira ine yakanaka yekumisikidza kurongeka, kupfeka kuramba, kuomarara, yakaderera-kumhanya kufamba kudzikama uye vibration kuramba;

3.12 The lift of the sensor is driven by a special self-locking cylinder, and is equipped with a buffer device, which has the function of automatic protection against power failure and gas loss;

3.13. The water circuit, circuit and gas circuit connection of the thin crankshaft special quenching transformer and the inductor adopts quick-change device; each quenching transformer adopts independent suspension, and the spacing between any adjacent transformers is adjusted by manual screw to adapt to different cylinder spacing The size of the crankshaft is quenched to ensure the flexibility of the machine tool; the transformer suspension is mechanically adjustable and balanced to ensure that the inductor has good floating tracking characteristics. The transformer inductor has the smallest pressure on the crankshaft and keeps the pressure constant at any angle, which makes the crankshaft quenched and deformed Control within the minimum range;

3.14. Adopt IGBT transistor power supply;

3.15. The cooling water circulation system adopts demineralized water circulation cooling, which can provide low-pressure cooling of the intermediate frequency power supply. The load system includes the quenching transformer and the high-pressure cooling of the induction coil. Each cooling branch is equipped with temperature, pressure, and flow monitoring and protection devices;

3.16. The quenching liquid circulation system adopts PAG water-soluble medium, and the quenching branch is equipped with a piston solenoid valve, and is equipped with temperature, pressure, and flow monitoring and protection devices;