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300kg tungku peleburan aluminium gelombang penyangga

300kg tungku peleburan aluminium gelombang penyangga

Tungku peleburan aluminium gelombang penyangga adalah sejenis peralatan peleburan logam yang dikembangkan oleh perusahaan kami yang cocok untuk di bawah 950℃. Fungsinya memiliki ciri-ciri sebagai berikut:

1. Hemat energi dan penghematan uang: konsumsi listrik rata-rata aluminium adalah 0.4-0.5 kWh/KG aluminium, lebih dari 30% lebih sedikit daripada kompor tradisional;

2. Pemanfaatan yang efisien: kenaikan suhu 600 ° dalam 1 jam, kecepatan pemanasan super cepat, suhu konstan tahan lama;

3. Perlindungan lingkungan dan rendah karbon: sejalan dengan kebijakan penghematan energi dan pengurangan emisi nasional, tanpa debu, tanpa asap minyak, dan tanpa emisi gas berbahaya;

4. Keamanan dan stabilitas: Penelitian dan pengembangan independen teknologi CPU 32-bit, dengan perlindungan cerdas seperti kebocoran, kebocoran aluminium, luapan, dan kegagalan daya;

5. Lebih sedikit terak aluminium: pemanas induksi arus eddy gelombang penyangga, tidak ada sudut mati pemanasan, tingkat pemanfaatan bahan baku yang tinggi;

6. Perpanjangan hidup: wadah dipanaskan secara merata, perbedaan suhu kecil, dan harapan hidup diperpanjang rata-rata 50%;

7. Temperature control: the eddy current reacts instantly, the crucible heats up by itself, without the hysteresis of traditional heating;

1. Industri yang berlaku:

Pabrik die-casting aluminium, pabrik produksi aluminium ingot, industri peleburan aluminium limbah, pabrik pengecoran, produksi aksesoris mobil dan sepeda motor, cangkang ponsel, lampu, produsen pelat pemanas penanak nasi listrik

2. Pengenalan produk:

Buffer wave aluminum melting furnace is an energy-saving buffer wave aluminum melting equipment that replaces traditional resistance, coal-fired, oil-fired, and intermediate frequency furnaces. With the increase in cost of materials, various industries are facing fierce market competition. The metallurgical industry has worsened the situation. The emergence of the buffer wave aluminum melting furnace has solved various problems in the metallurgical industry. It has the advantages of intelligence, safety, money saving, environmental protection and other national support, and is sought after by the metallurgical industry.

3. 300 kg buffer wave aluminum melting furnace

Model: SD-AI-300KG

Bahan peleburan: wadah grafit silikon karbida

Bahan wadah: paduan aluminium

Kapasitas wadah: 300KG

Daya terukur: 60KW

Melting power consumption/ton: 380 kWh/ton

Konsumsi daya/jam pelestarian panas: 3 kWh/jam

Kecepatan leleh kg/jam: 160KG/jam

Buffer wave aluminum melting furnace product specification selection:

Nomor produk kekuasaan kapasitas Kapasitas yang ternilai Suhu Operasional Waktu pemanasan tungku kosong 坩埚 type
SD-RL-100 30KW 100KG 40KG / H 950 derajat <1.5H Bentuk lingkaran
SD-RL-200 40KW 200KG 100KG / H <1.5H
SD-RL-300 60KW 300KG 180KG / H <2.0H
SD-RL-400 80KW 400KG 240KG / H <2.0H
SD-RL-500 100KW 500KG 300KG / H <2.5H
SD-RL-600 120KW 600KG 350KG / H <2.5H
SD-RL-800 150KW 800KG 420KG / H <2.5H
Remarks: Various furnaces can be customized according to different occasions and technical requirements of customers.

4. Prinsip pemanasan:

The buffer wave aluminum melting furnace uses a buffer wave induction heating controller to convert electrical energy into heat energy using the principle of buffer wave induction heating. First, the internal rectifier filter circuit converts the alternating current into direct current, and then the control circuit converts the direct current into high-frequency magnetic energy. The high-speed changing current passing through the coil will produce a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the crucible, numerous small eddy currents will be generated inside the crucible, so that the crucible itself will generate heat at high speed, transfer the heat to the aluminum alloy, and melt into a liquid state. .

Measures to reduce aluminum slag in buffer wave aluminum melting furnace:

In the process of aluminum alloy smelting, as the amount of slag increases, the melting loss of aluminum also increases, and the amount of slag is related to the melting temperature, the state of the charge, and the production process. If you want to reduce aluminum slag, you must start from the following aspects:

(1) Reasonable furnace geometric dimensions and feeding order;

(2) Strictly control the melting temperature to prevent overheating. The flame spray should have a certain angle to facilitate rapid melting and shorten the melting time;

(3) Suitable melting amount and refining time, stirring should be stable, without destroying the oxide film on the surface of the melt, and covering the aluminum melt in a timely manner;

(4) Sort and clean the waste aluminum, and pack the finely divided charge with a large contrast surface area with a press;

(5) Treatment of slag before slagging;