300kg buffer wave aluminium smeltoven

Buffer wave aluminum melting furnace is a kind of metal melting equipment developed by our company that is suitable for below 950℃. Its functions have the following characteristics:

1. Energiebesparing en geldbesparing: het gemiddelde elektriciteitsverbruik van aluminium is 0.4-0.5 kWh/KG aluminium, wat meer dan 30% minder is dan traditionele kachels;

2. Efficiënt gebruik: 600 ° stijgende temperatuur in 1 uur, supersnelle verwarmingssnelheid, langdurige constante temperatuur;

3. Milieubescherming en koolstofarm: in overeenstemming met het nationale beleid voor energiebesparing en emissiereductie, geen stof, geen oliedamp en geen schadelijke gasemissies;

4. Veiligheid en stabiliteit: onafhankelijk onderzoek en ontwikkeling van 32-bits CPU-technologie, met intelligente bescherming zoals lekkage, aluminiumlekkage, overloop en stroomuitval;

5. Minder aluminiumslakken: buffergolf wervelstroom inductie verwarming, geen dode hoek van verwarming, hoge bezettingsgraad van grondstoffen;

6. Levensduurverlenging: de smeltkroes wordt gelijkmatig verwarmd, het temperatuurverschil is klein en de levensverwachting wordt gemiddeld met 50% verlengd;

7. Temperature control: the eddy current reacts instantly, the crucible heats up by itself, without the hysteresis of traditional heating;

1. Toepasselijke industrieën:

Aluminium spuitgietfabriek, productie-installatie voor aluminium ingots, smeltindustrie voor afvalaluminium, gietfabriek, productie van auto- en motoraccessoires, omhulsel van mobiele telefoons, lamp, fabrikant van elektrische rijstkokerverwarmingsplaten

2. Productintroductie:

Buffer wave aluminum melting furnace is an energy-saving buffer wave aluminum melting equipment that replaces traditional resistance, coal-fired, oil-fired, and intermediate frequency furnaces. With the increase in cost of materials, various industries are facing fierce market competition. The metallurgical industry has worsened the situation. The emergence of the buffer wave aluminum melting furnace has solved various problems in the metallurgical industry. It has the advantages of intelligence, safety, money saving, environmental protection and other national support, and is sought after by the metallurgical industry.

3. 300 kg buffer wave aluminum melting furnace

Model: SD-AI-300KG

Smeltmateriaal: grafietkroes van siliciumcarbide;

Smeltkroes materiaal: aluminiumlegering;

Smeltkroes capaciteit: 300KG

Nominaal vermogen: 60KW

Melting power consumption/ton: 380 kWh/ton

Warmtebehoud stroomverbruik/uur: 3 kWh/uur

Smeltsnelheid kg/uur: 160KG/uur

Buffer wave aluminum melting furnace product specification selection:

4. Verwarmingsprincipe:

The buffer wave aluminum melting furnace uses a buffer wave induction heating controller to convert electrical energy into heat energy using the principle of buffer wave induction heating. First, the internal rectifier filter circuit converts the alternating current into direct current, and then the control circuit converts the direct current into high-frequency magnetic energy. The high-speed changing current passing through the coil will produce a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the crucible, numerous small eddy currents will be generated inside the crucible, so that the crucible itself will generate heat at high speed, transfer the heat to the aluminum alloy, and melt into a liquid state. .

Measures to reduce aluminum slag in buffer wave aluminum melting furnace:

In the process of aluminum alloy smelting, as the amount of slag increases, the melting loss of aluminum also increases, and the amount of slag is related to the melting temperature, the state of the charge, and the production process. If you want to reduce aluminum slag, you must start from the following aspects:

(1) Reasonable furnace geometric dimensions and feeding order;

(2) Strictly control the melting temperature to prevent overheating. The flame spray should have a certain angle to facilitate rapid melting and shorten the melting time;

(3) Suitable melting amount and refining time, stirring should be stable, without destroying the oxide film on the surface of the melt, and covering the aluminum melt in a timely manner;

(4) Sort and clean the waste aluminum, and pack the finely divided charge with a large contrast surface area with a press;

(5) Treatment of slag before slagging;