300kg buffer wave aluminum melting furnace

Buffer wave aluminum melting furnace is a kind of metal melting equipment developed by our company that is suitable for below 950℃. Its functions have the following characteristics:

1. Energy saving and money saving: the average electricity consumption of aluminum is 0.4-0.5 kWh/KG aluminum, which is more than 30% less than traditional stoves;

2. Efficient utilization: 600° rising temperature in 1 hour, super fast heating speed, long-lasting constant temperature;

3. Environmental protection and low carbon: in line with national energy saving and emission reduction policies, no dust, no oil fume, and no harmful gas emissions;

4. Safety and stability: Independent research and development of 32-bit CPU technology, with intelligent protection such as leakage, aluminum leakage, overflow, and power failure;

5. Less aluminum slag: buffer wave eddy current induction heating, no heating dead angle, high raw material utilization rate;

6. Life extension: the crucible is heated evenly, the temperature difference is small, and the life expectancy is extended by 50% on average;

7. Temperature control: the eddy current reacts instantly, the crucible heats up by itself, without the hysteresis of traditional heating;

1. Applicable industries:

Aluminum die-casting plant, aluminum ingot production plant, waste aluminum melting industry, casting plant, automobile and motorcycle accessories production, mobile phone shell, lamp, electric rice cooker heating plate manufacturer

2. Product introduction:

Buffer wave aluminum melting furnace is an energy-saving buffer wave aluminum melting equipment that replaces traditional resistance, coal-fired, oil-fired, and intermediate frequency furnaces. With the increase in cost of materials, various industries are facing fierce market competition. The metallurgical industry has worsened the situation. The emergence of the buffer wave aluminum melting furnace has solved various problems in the metallurgical industry. It has the advantages of intelligence, safety, money saving, environmental protection and other national support, and is sought after by the metallurgical industry.

3. 300 kg buffer wave aluminum melting furnace

Model: SD-AI-300KG

Melting material: silicon carbide graphite crucible

Crucible material: aluminum alloy

Crucible capacity: 300KG

Rated power: 60KW

Melting power consumption/ton: 380 kWh/ton

Heat preservation power consumption/hour: 3 kWh/hour

Melting speed kg/hour: 160KG/hour

Buffer wave aluminum melting furnace product specification selection:

4. Heating principle:

The buffer wave aluminum melting furnace uses a buffer wave induction heating controller to convert electrical energy into heat energy using the principle of buffer wave induction heating. First, the internal rectifier filter circuit converts the alternating current into direct current, and then the control circuit converts the direct current into high-frequency magnetic energy. The high-speed changing current passing through the coil will produce a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the crucible, numerous small eddy currents will be generated inside the crucible, so that the crucible itself will generate heat at high speed, transfer the heat to the aluminum alloy, and melt into a liquid state. .

Measures to reduce aluminum slag in buffer wave aluminum melting furnace:

In the process of aluminum alloy smelting, as the amount of slag increases, the melting loss of aluminum also increases, and the amount of slag is related to the melting temperature, the state of the charge, and the production process. If you want to reduce aluminum slag, you must start from the following aspects:

(1) Reasonable furnace geometric dimensions and feeding order;

(2) Strictly control the melting temperature to prevent overheating. The flame spray should have a certain angle to facilitate rapid melting and shorten the melting time;

(3) Suitable melting amount and refining time, stirring should be stable, without destroying the oxide film on the surface of the melt, and covering the aluminum melt in a timely manner;

(4) Sort and clean the waste aluminum, and pack the finely divided charge with a large contrast surface area with a press;

(5) Treatment of slag before slagging;