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300kg緩衝波アルミ溶解炉

300kg緩衝波アルミ溶解炉

Buffer wave aluminum melting furnace is a kind of metal melting equipment developed by our company that is suitable for below 950℃. Its functions have the following characteristics:

1.省エネとコスト削減:アルミニウムの平均電力消費量は0.4〜0.5 kWh / KGアルミニウムであり、従来のストーブよりも30%以上少なくなっています。

2.効率的な利用:600時間で1°の温度上昇、超高速の加熱速度、長持ちする一定温度。

3.環境保護と低炭素:国の省エネと排出削減政策に沿って、ほこり、石油ヒューム、有害ガスの排出はありません。

4.安全性と安定性:リーク、アルミニウムリーク、オーバーフロー、停電などのインテリジェントな保護を備えた32ビットCPUテクノロジーの独立した研究開発。

5.アルミニウムスラグの減少:緩衝波渦電流誘導加熱、加熱デッドアングルなし、高い原材料利用率。

6.寿命の延長:るつぼは均一に加熱され、温度差は小さく、平均寿命は50%延長されます。

7. Temperature control: the eddy current reacts instantly, the crucible heats up by itself, without the hysteresis of traditional heating;

1.該当する業界:

アルミダイカスト工場、アルミインゴット製造工場、廃アルミニウム溶解産業、鋳造工場、自動車・オートバイ付属品製造、携帯電話シェル、ランプ、電気炊飯器加熱板メーカー

2.製品紹介:

Buffer wave aluminum melting furnace is an energy-saving buffer wave aluminum melting equipment that replaces traditional resistance, coal-fired, oil-fired, and intermediate frequency furnaces. With the increase in cost of materials, various industries are facing fierce market competition. The metallurgical industry has worsened the situation. The emergence of the buffer wave aluminum melting furnace has solved various problems in the metallurgical industry. It has the advantages of intelligence, safety, money saving, environmental protection and other national support, and is sought after by the metallurgical industry.

3. 300 kg buffer wave aluminum melting furnace

モデル:SD-AI-300KG

溶融材料:炭化ケイ素グラファイトるつぼ

るつぼ材質:アルミニウム合金

坩堝容量:300KG

定格電力:60KW

Melting power consumption/ton: 380 kWh/ton

保温消費電力/時:3kWh /時

溶解速度kg /時:160KG /時

Buffer wave aluminum melting furnace product specification selection:

製品番号 電力 容量 定格出力 動作温度 空の炉加熱時間 坩埚 type
SD-RL-100 30KW 100KG 40KG / H 950度 1.5時間未満 円形
SD-RL-200 40KW 200KG 100KG / H 1.5時間未満
SD-RL-300 60KW 300KG 180KG / H 2.0時間未満
SD-RL-400 80KW 400KG 240KG / H 2.0時間未満
SD-RL-500 100KW 500KG 300KG / H 2.5時間未満
SD-RL-600 120KW 600KG 350KG / H 2.5時間未満
SD-RL-800 150KW 800KG 420KG / H 2.5時間未満
Remarks: Various furnaces can be customized according to different occasions and technical requirements of customers.

4.加熱原理:

The buffer wave aluminum melting furnace uses a buffer wave induction heating controller to convert electrical energy into heat energy using the principle of buffer wave induction heating. First, the internal rectifier filter circuit converts the alternating current into direct current, and then the control circuit converts the direct current into high-frequency magnetic energy. The high-speed changing current passing through the coil will produce a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the crucible, numerous small eddy currents will be generated inside the crucible, so that the crucible itself will generate heat at high speed, transfer the heat to the aluminum alloy, and melt into a liquid state. .

Measures to reduce aluminum slag in buffer wave aluminum melting furnace:

In the process of aluminum alloy smelting, as the amount of slag increases, the melting loss of aluminum also increases, and the amount of slag is related to the melting temperature, the state of the charge, and the production process. If you want to reduce aluminum slag, you must start from the following aspects:

(1) Reasonable furnace geometric dimensions and feeding order;

(2) Strictly control the melting temperature to prevent overheating. The flame spray should have a certain angle to facilitate rapid melting and shorten the melting time;

(3) Suitable melting amount and refining time, stirring should be stable, without destroying the oxide film on the surface of the melt, and covering the aluminum melt in a timely manner;

(4) Sort and clean the waste aluminum, and pack the finely divided charge with a large contrast surface area with a press;

(5) Treatment of slag before slagging;