Kapangidwe ndi ntchito ya zitsulo chitoliro kuzimitsa ndi tempering mzere kupanga

1. Potsegula nsanja

Potsegula nsanja ndi mulu wa zitsulo mapaipi kutenthedwa. Pulatifomuyi imawotchedwa ndi mbale yachitsulo ya 16mm wandiweyani ndi 20 yotentha yozungulira I-mtengo. M’lifupi mwa nsanja ndi 200mm, ndipo nsanja imakhala ndi 2.4 °. Itha kugwira mapaipi achitsulo 8 φ325, nsanja ndi mzati. Zimalumikizidwa ndi mabawuti. Pogwira ntchito, crane imatha kukweza mtolo wonsewo papulatifomu, ndipo chipangizo chochuluka chimadyetsa zinthuzo. Chipangizo cha bulk bundle chimayendetsedwa ndi silinda ya mpweya. Mtolo ukamasulidwa, mipope yachitsulo yotenthetsera idzagubuduza papulatifomu imodzi ndi imodzi ndikulekanitsa. Pamalo azinthu, njira yolekanitsa idzatumiza ndikugudubuza zinthuzo mpaka kumapeto kwa nsanja yotsegulira pansi pa ulamuliro wa kugunda. Mapeto ake ali ndi mpando wotsekera wotsekera kuti atseke zinthuzo ndikuziyika mumsewu wooneka ngati V.

2. Kudyetsa njira yomasulira

Njira yomasulira chakudya imayendetsedwa ndi hydraulically, yokhala ndi ma seti 6 a njira zothandizira ndi ma seti 6 a masilinda azitsulo okhala ndi mainchesi a φ50 ndi stroke ya 300mm. Pofuna kuwonetsetsa kulumikizidwa, ma seti 6 a masilinda a hydraulic ali ndi ma hydraulic motors. Ma seti awiri a masilinda amafuta omasulira amakhala ndi φ80 ndi stroke ya 750mm. Kumasulira mu malo, ndendende pakati pa odzigudubuza pawiri. Seti iliyonse yamagetsi odzigudubuza awiri imakhala ndi ma seti 4, ndipo njanji ziwiri za 11 # zimathandizidwa pansi pa ma gudumu, zomwe ndi zolondola, zopulumutsa ntchito, zothandiza komanso zodalirika.

3. Kawiri thandizo ndodo kufala dongosolo

Chida chothandizira chothandizira pawiri, posintha mbali ya ndodo yothandizira kawiri, sichingangozindikira kuthamanga kwa chitoliro chachitsulo chozungulira komanso kuonetsetsa kuti liwiro la kutsogolo likuyenda. Chida chapawiri chothandizira ndodo chotumizira chimatenga chochepetsera komanso chosinthira pafupipafupi kuti chiwonetsetse kuti liwiro latsogolo la mipope yachitsulo yamitundu yosiyanasiyana. Pali magulu 38 a mipiringidzo iwiri yothandizira, magulu a 12 kumapeto kwa chakudya, magulu 14 pachigawo chapakati, ndi magulu 12 kumapeto kwa kutulutsa. Mtunda pakati pa odzigudubuza kuthandiza ndi 1200mm, pakati mtunda pakati pa mawilo awiri ndi 460mm, ndi awiri wodzigudubuza ndi 450mm. Zimatengera φ133～φ325 Kutentha kwachitsulo chitoliro. Gulu limodzi la odzigudubuza ndi gudumu lamphamvu ndipo gulu lina ndi gudumu lothandizira. Poganizira kuti ng’anjo Kutentha ali ndi unsembe winawake Udindo ndi mawilo mphamvu amapangidwa ndi ya 1: 1 sprocket unyolo kufala chipangizo, cholinga chake ndi kusuntha pakati mtunda wa kugwirizana kufala ndi 350mm. Malo onse otenthetsera ndi kutulutsa amakhala ndi chipangizo choziziritsira madzi panjira yozungulira yozungulira, ndipo chodzigudubuza chothandizira chimatengera mayendedwe. Pofuna kuonetsetsa kuti yunifolomu ndi yoyenerera kufala liwiro la workpiece isanayambe ndi itatha, 38 ma frequency kutembenuka motors ntchito mphamvu. Kuthamanga kwa injini kumayendetsedwa ndi otembenuza pafupipafupi. The kuthandiza wodzigudubuza liwiro osiyanasiyana: 10 ~ 35 rpm, kutsogolo liwiro 650 ~ 2500mm/mphindi, pafupipafupi Converter liwiro kusintha osiyanasiyana: 15 ~ 60Hz. Wodzigudubuza wothandizira amayikidwa pakona ya 5 ° ndi pakati. Kutalika kwakukulu kumatha kusinthidwa kukhala 11 °, ndipo zochepa zimatha kusinthidwa kukhala 2 °. Ngodya ya chodzigudubuza chothandizira imasinthidwa ndi injini yamagetsi kuti iyendetse nyongolotsi ya turbine kuti isinthidwe padera m’malo atatu.

Chipangizo chothandizira kufalitsa ndodo iwiri chimayikidwa pa tebulo la 0.5% kuchokera kumapeto kwa chakudya mpaka kumapeto, kotero kuti madzi otsala mu chitoliro chachitsulo pambuyo pozimitsa akhoza kutulutsidwa bwino.

Poyang’anira liwiro la chodzigudubuza chodyera, chowotcha chothandizira chotenthetsera, ndi chowongolera chothandizira kutulutsa, mapaipi achitsulo amalumikizana wina ndi mzake ndikulowa ndikutuluka gawo lililonse la ng’anjo yotentha. Mipope yachitsulo yomwe imalumikizidwa kumapeto mpaka kumapeto imasiyanitsidwa yokha isanayikidwe pabedi lozizirira.

4. Kutentha ng’anjo yozizira dongosolo

Chozizira chamadzi cha FL-1500BP cha Wuxi Ark chimagwiritsidwa ntchito kuziziritsa ng’anjo yamoto. The FL-500 mphepo madzi ozizira padera amaziziritsa 1500Kw (awiri 750Kw) magwero amagetsi omwe angowonjezedwa kumene (chitoliro chamadzi choziziriracho chimapangidwa ndi chitsulo chosapanga dzimbiri):

FL-1500BP mtundu wozizira wamadzi amphepo (zozizira za ng’anjo yamoto) magawo:

Kuzizira mphamvu: 451500kcal / h; kuthamanga ntchito: 0.35Mpa

Kuthamanga kwa ntchito: 50m3 / h; polowera ndi potuluka m’mimba mwake: DN125

Adavotera mphamvu ya fan: 4.4Kw; oveteredwa mphamvu ya mpope madzi: 15Kw

FL-500 mphepo madzi ozizira (kuzizira magetsi) magawo:

Kuzizira mphamvu: 151500kcal / h; kuthamanga ntchito: 0.25Mpa

Kuthamanga kwa ntchito: 20m3 / h; polowera ndi potuluka m’mimba mwake: DN80

Adavotera mphamvu ya fan: 1.5Kw; oveteredwa mphamvu ya mpope madzi: 4.0Kw

5. Kuzimitsa madzi ozizira dongosolo

Gwiritsani ntchito chozizira chamadzi cha FL-3000BPT cha Wuxi Ark kuziziritsa ng’anjo yamoto:

FL-3000BPT mtundu wozizira wamadzi amphepo (zozizira za ng’anjo yamoto) magawo:

Kuzizira mphamvu: 903000kcal / h; kuthamanga ntchito: 0.5Mpa

Kuthamanga kwa ntchito: 200m3 / h; polowera ndi potuluka m’mimba mwake: DN150

Adavotera mphamvu ya fan: 9.0Kw; oveteredwa mphamvu ya mpope madzi: 30Kw×2

6. Kutulutsa ndi kumasulira njira

Makina okweza ndi kumasulira amatengera mtundu wa lever kuti silinda ya hydraulic italikirane ndi malo otentha. Pofuna kuonetsetsa kuti chitoliro chachitsulo chotenthetsera chiwongolero, chipangizo chonyamulira ndi kumasulira chimakhala ndi magulu 11 a njira zothandizira, zomwe zimaphatikizidwa kukhala thupi limodzi. Magulu a 11 a njira zothandizira amatha kunyamula ndikuyika pansi zinthuzo panthawi imodzimodzi, kuonetsetsa kuti kugwirizanitsa kutentha kwa chitoliro chachitsulo. Ma seti awiri azitsulo zazitsulo φ160 × 360 amagwiritsidwa ntchito pokweza, ndipo ma seti awiri a φ80 × 1200 amagwiritsidwa ntchito pomasulira. Kuwongolera kwa sitiroko kumakhala ndi chosinthira choyandikira ndipo chitha kusinthidwa. Silinda ya hydraulic ili ndi mbale yoteteza kutentha.

7. Bedi lozizira la njira ziwiri

Bedi lozizirira limagwiritsa ntchito makina awiri a sprocket chain transmission, imodzi ndi chipangizo chokoka ndi kukoka, ndipo ina ndi chipangizo chokoka ndi kuzungulira.

Chipangizo chozungulira cha unyolo, kutalika kwa ndege yonse ya unyolo ndipamwamba pang’ono kuposa kutalika kwa ndege yaunyolo ya chipangizo chokokera, ndipo chipangizo chosinthira unyolo chimayenda ndi chitoliro chachitsulo kuti chizizungulira pa liwiro lofanana. Pofuna kupewa mapindikidwe omwe amachititsidwa ndi chitoliro chachitsulo kuyima pamalo ena osazungulira. Mphamvu yamagalimoto ndi 15Kw, ndipo kutentha pambuyo pa bedi lozizirira ndi ≤150 ℃.

Unyolo wa chipangizo chokoka ndikutengera unyolo wodzipangira okha. Unyolo uliwonse wa conveyor uli ndi ma seti 20 a ma scraper positioning racks. Njira yoyendetsera ndi njira yokoka pang’onopang’ono. Imatengera njira ya ratchet. Mtunda wapakati pakati pa unyolo ndi unyolo ndi 1200mm. Pali ma seti 11 onse. Muzu, kukoka zipper chipangizo sikunyamula kulemera kwa chitoliro zitsulo.

Chifukwa cha kukhudzana kwa nthawi yayitali ndi chitoliro chachitsulo chotenthetsera, chingwe choyendetsa galimoto chidzapanga kutentha, zomwe zingayambitse zinthu zosafunikira ku unyolo kwa nthawi yaitali. Kuti athetse ngozi yobisikayi, dziwe linamangidwa pakati pa chipangizo chokoka ndi kuzungulira, kotero kuti unyolo wa chipangizo chokokera ndi chozungulira chinamangidwa. Kuzizira pamene mukusuntha.

8. Kusonkhanitsa nsanja

Benchi ndi welded ndi gawo zitsulo. Benchi yowotcherera ndi mbale yachitsulo ya 16mm wandiweyani ndi 20 yotentha yozungulira I-mtengo. Kutalika kwa benchi ndi 200mm. Benchi ili ndi kupendekera kwa 2.4 °. Itha kugwira mapaipi achitsulo 7 φ325. Benchi ndi khola zimagwirizanitsidwa ndi mabawuti. Mtunda pakati pa maimidwe ndi 1200mm, ndipo kumapeto kwa choyimiracho kumakhala ndi chitsulo chachitsulo chachitsulo.

Thermometer ya infrared imayikidwa kumapeto kwa nsanja yosonkhanitsa kuyeza kutentha pambuyo pa bedi lozizira pansi pa chitoliro chachitsulo, ndikutumiza mtengo wapamwamba wa deta yoyesedwa ku kompyuta yapamwamba.

9. Kuwotcha ng’anjo kusintha bulaketi

Kusintha kwamagetsi, kukweza ndi kutsitsa chivundikiro chandalama. Ma seti awiri a ma elevator ozungulira amayendetsedwa ndi chochepetsera giya kuti asinthe kutalika kwake, ndipo kukweza kwake kumakhala kokhazikika komanso kodalirika.

10. Njira yotsekereza

Pambuyo pa chitoliro chachitsulo chazimitsidwa, chokhazikika, ndi kupsya mtima, ikafika kumapeto mwamsanga, imatsekedwa ndi njira yotsekera pano. Chophimba choyandikira chikalandira chizindikiro, njira yonyamulira ndi kumasulira imagwira ntchito, ndipo unyolo umakoka chipangizo chozungulira kuti chiyime. Pamene makina okweza ndi kumasulira amatumiza zinthu ku bedi lozizirira ndikuziyika pansi pang’onopang’ono, unyolo umakoka injini ya chipangizo chozungulira kuti iyambitsenso.

11. Sitima ya Hydraulic

Kuthamanga kwa ntchito ndi 16Mpa ndipo voliyumu ndi 500ml.

Kukonzekera kwakukulu: pampu yapawiri yamagetsi, valavu yoyendetsera magetsi, valavu yoyendetsera mphamvu, kuwonetsera mlingo wa mafuta, kutentha kwa mafuta, magetsi a mafuta, radiator yamadzi, ndi zina zotero. wokokeredwa ndi mbale zitsulo zosapanga dzimbiri.

11. Kuzimitsa makina opopera amadzimadzi

Tembenuzani makina opopera amadzi amitundu iwiri, makina opopera madzi amitundu iwiri, ndi njira imodzi yowumitsa pneumatic spray kuti apange makina opoperapo ophatikizika. Zosintha zonse zimangochitika zokha kudzera pakompyuta yamafakitale ndi valavu yowongolera yamagetsi.

12. Kuzimitsa njira yosonkhanitsira madzi

Gwiritsani ntchito thanki yosonkhanitsira pa intaneti kuti mumalize dziwe lamadzimadzi lozimitsira lofananira. Khoti lotolera zosefera limayikidwa mu thanki yosonkhanitsira kuti zithandizire kuyeretsa zinyalala.

13. Anti-anamamatira chitoliro dongosolo dongosolo

Chipangizo choyezera liwiro chimawonjezeredwa pakati pa ndodo ziwiri zothandizira kumapeto kwa kudyetsa kuti ziwone ngati chubu chatsekedwa (chubu sichisuntha), ndipo chizindikiro cha alamu chimatulutsidwa pamene chubuyo yatsekedwa. Chida ichi ndi chizindikiro chosinthira chozindikira chakudya ndi chizindikiro chofanana.

Voltage stabilization system

Njira yodziwira mphamvu ya gridi imatengedwa. Magetsi a gridi akasintha, mphamvu yotulutsa mphamvu yamagetsi yapakati imasinthidwa zokha kuti zitsimikizire kukhazikika kwa kutentha kwa kutentha. Kuphatikiza apo, magetsi a gridi akasintha ndi ± 10%, ma frequency apakati amasintha Ndi 1%.