Ukuqulunqwa kunye nomsebenzi wokucima umbhobho wensimbi kunye nomgca wokuvelisa ubushushu

1. Ukulayisha iqonga

Iqonga lokulayisha liyi-stack yeepayipi zetsimbi eziza kufudumeza. Iqonga lidityaniswe ngepleyiti yentsimbi eyi-16mm kunye ne-I-beam engama-20 eshushu. Ububanzi beqonga buyi-200mm, kwaye iqonga line-2.4 ° inclination. Iyakwazi ukubamba i-8 φ325 iipayipi zensimbi, iqonga kunye nekholomu. Idityaniswe ngeebholiti. Xa isebenza, i-crane inokunyusa yonke inyanda eqongeni, kunye nesixhobo se-bundle bundle sondla imathiriyeli. Isixhobo se-bulk bundle siqhutywa yi-cylinder yomoya. Emva kokuba i-bundle ikhululiwe, iibhobho zetsimbi ezifudumalayo ziya kuqengqeleka ngokuzenzekelayo kwiplatifomu nganye kwaye zihlukanise. Kwindawo yezinto eziphathekayo, indlela yokwahlula iya kuthumela kwaye iqhube izinto eziphathekayo ekupheleni kweqonga lokulayisha phantsi kolawulo lokubetha. Isiphelo sixhotyiswe ngesihlalo sokumisa sokuthintela ukuvala izinto eziphathekayo kunye nokubeka kwindawo ye-V-shaped groove.

2. Ukondla inkqubo yoguqulo

Indlela yokuguqula isondlo iqhutywe nge-hydraulically, kunye neeseti ze-6 zeendlela ezixhasayo kunye neeseti ze-6 zeesilinda ze-metallurgical kunye nobubanzi be-φ50 kunye ne-stroke ye-300mm. Ukuze kuqinisekiswe ulungelelwaniso, iiseti ezi-6 zeesilinda ze-hydraulic zixhotyiswe ngeenjini zehydraulic. Iiseti ezimbini zeesilinda zeoli yokuguqulela zine-bore ye-φ80 kunye ne-stroke ye-750mm. Ukuguqulelwa kwindawo, kanye embindini we-double rollers. Iseti nganye ye-double roller exhasayo isixhobo ixhotyiswe ngeeseti zevili ezi-4, kwaye ezimbini 11 # iileyili ezikhanyayo zixhaswa phantsi kweeseti zamavili, ezichanekileyo, ezigcina umsebenzi, ezisebenzayo nezithembekileyo.

3. Inkqubo yothumelo lwentonga ephindwe kabini

Isixhobo sokudlulisa intonga yenkxaso ephindwe kabini, ngokulungelelanisa i-angle yentonga yokuxhasa kabini, ayikwazi nje ukuqonda isantya sokujikeleza kombhobho wensimbi kodwa iphinde iqinisekise isantya sangaphambili. Isixhobo sokuhambisa intonga yenkxaso ephindwe kabini yamkela i-miniderer kunye ne-converter frequency ukuze kuqinisekiswe iimfuno zesantya zangaphambili zemibhobho yensimbi yeedamitha ezahlukeneyo. Kukho amaqela angama-38 eentsimbi zokuxhasa kabini, amaqela angama-12 ekupheleni kokutya, amaqela angama-14 kwinqanaba eliphakathi, kunye namaqela angama-12 ekupheleni kokukhupha. Umgama phakathi kwee-roller ezixhasayo yi-1200mm, umgama ophakathi phakathi kwamavili amabini yi-460mm, kunye ne-diameter ye-roller yi-450mm. Ithathela ingqalelo i-φ133～φ325 umbhobho wentsimbi yokufudumeza. Elinye iqela leerola livili lamandla kwaye elinye iqela livili eliqhutywayo elixhasayo. Ukuqwalasela ukuba i-furnace yokufudumeza inofakelo oluthile Isikhundla kunye namavili ombane ayilwe kunye nesethi ye-1: 1 isixhobo sokuhambisa i-sprocket sprocket, injongo yoko kukuhambisa umgama ophakathi koqhagamshelwano lothumelo nge-350mm. Zonke iindawo zokufudumeza kunye nokukhupha zixhotyiswe ngesixhobo sokupholisa amanzi kwi-axis yokujikeleza kwe-roller, kunye ne-roller exhasayo ithatha iibheringi. Ukuqinisekisa ukuba isantya sothumelo esilinganayo kunye nesilungelelanisiweyo sesixhobo sokusebenza ngaphambi nasemva koko, iimotor ezingama-38 zokuguqula amaza zisetyenziselwa amandla. Isantya se-motor silawulwa yi-converter frequency. Uluhlu oluxhasayo lwesantya se-roller: 10 ~ 35 rpm, isantya sangaphambili 650 ~ 2500mm / min, i-frequency converter speed adjustment range: 15 ~ 60Hz. I-roller exhasayo ifakwe kwi-angle ye-5 ° kunye neziko. Ubuninzi be-angle bunokutshintshwa kwi-11 °, kwaye ubuncinci bunokulungiswa kwi-2 °. I-angle ye-roller exhasayo ihlengahlengiswa yimoto yombane ukuze iqhube i-turbine worm ukuba ilungiswe ngokwahlukileyo kwiindawo ezintathu.

Isixhobo sokuhambisa intonga yenkxaso edibeneyo ephindwe kabini ifakwe kwi-0.5% yetafile ethambekele ukusuka ekupheleni kokutya ukuya ekupheleni kokukhupha, ukwenzela ukuba amanzi asele kumbhobho wentsimbi emva kokucima angakhutshwa kakuhle.

Ngokulawula isantya se-roller yokutya, i-roller yokuxhasa indawo yokufudumala, kunye ne-roller yokuxhasa ukukhutshwa, iipayipi zetsimbi zixhunyiwe komnye nomnye kwaye zingena kwaye ziphuma kwicandelo ngalinye lesithando somlilo. Imibhobho yentsimbi edityaniswe ekupheleni ukuya ekupheleni iyahlukana ngokuzenzekelayo ngaphambi kokuba ibekwe kwibhedi yokupholisa.

4. Inkqubo yokupholisa isithando somlilo

I-FL-1500BP epholileyo yamanzi yomoya yeWuxi Ark isetyenziselwa ukupholisa umzimba wesithando somlilo. Isiphazamisi samanzi omoya iFL-500 sipholisa ngokwahlukeneyo imithombo yamandla esanda kongezwa i-1500Kw (ezimbini 750Kw) (umbhobho wamanzi okupholisa wenziwe ngentsimbi engatyiwayo):

Uhlobo lwe-FL-1500BP uhlobo lokupholisa amanzi omoya (umzimba wokupholisa iziko) iiparamitha:

Ukupholisa amandla: 451500kcal / h; uxinzelelo lokusebenza: 0.35Mpa

Ukuhamba komsebenzi: 50m3 / h; Idayamitha yombhobho wokuphuma nokuphuma: DN125

Ilinganiswe amandla fan: 4.4Kw; amandla ombane wempompo yamanzi: 15Kw

I-FL-500 yokupholisa amanzi omoya (unikezelo lwamandla okupholisa) iiparamitha:

Ukupholisa amandla: 151500kcal / h; uxinzelelo lokusebenza: 0.25Mpa

Ukuhamba komsebenzi: 20m3 / h; Idayamitha yombhobho wokuphuma nokuphuma: DN80

Ilinganiswe amandla fan: 1.5Kw; amandla ombane wempompo yamanzi: 4.0Kw

5. Ukucima inkqubo yokupholisa ulwelo

Sebenzisa i-FL-3000BPT yokupholisa amanzi omoya eWuxi Ark ukupholisa umzimba weziko:

I-FL-3000BPT uhlobo lwe-cooler yamanzi omoya (umzimba we-furnace yokupholisa) iiparamitha:

Ukupholisa amandla: 903000kcal / h; uxinzelelo lokusebenza: 0.5Mpa

Ukuhamba komsebenzi: 200m3 / h; Idayamitha yombhobho wokuphuma nokuphuma: DN150

Ilinganiswe amandla fan: 9.0Kw; amandla alinganisiweyo wempompo yamanzi: 30Kw×2

6. Indlela yokuphakamisa ukukhupha kunye nokuguqulela

Ukunyuswa kokukhupha kunye nesixhobo sokuguqulela samkela uhlobo lwe-lever ukugcina isilinda soxinzelelo lwe-hydraulic kude nendawo eshushu. Ukuze kuqinisekiswe ukuchaneka kombhobho wensimbi yokufudumeza, ukukhupha ukukhupha kunye nesixhobo sokuguqulela kuxhotywe ngamaqela angama-11 eendlela ezixhasayo, ezidibaniswe zibe ngumzimba omnye. Amaqela e-11 eendlela ezixhasayo zinokubamba kwaye zibeke phantsi izinto eziphathekayo ngexesha elifanayo, ukuqinisekisa ukulungelelaniswa kokufudumeza umbhobho wensimbi. Iisethi ezimbini zeesilinda ze-metallurgical φ160 × 360 zisetyenziselwa ukuphakamisa, kwaye iiseti ezimbini ze-φ80 × 1200 zisetyenziselwa iisilinda zokuguqulela. Ulawulo lwe-stroke luxhotyiswe ngokutshintsha ngokusondeleyo kwaye lunokulungiswa. I-cylinder ye-hydraulic ixhotywe ngepleyiti yokukhusela yokukhusela ukushisa.

7. Ibhedi yokupholisa indlela ezimbini

Ibhedi yokupholisa ithatha iiseti ezimbini ze-sprocket chain transmission mechanism, enye sisixhobo sokutsala kunye nokutsala, kwaye enye sisixhobo sokutsala nokujikeleza.

Isixhobo sokujikeleza setsheyini, ukuphakama kwenqwelomoya iyonke kwetyathanga kuphezulu kancinci kunokuphakama kwenqwelomoya yesixhobo sokutsala, kunye nesixhobo sokujikeleza setyathanga sihamba kunye nombhobho wentsimbi ukujikeleza ngesantya esifanayo. Ukuze kuthintelwe i-deformation ebangelwa ngumbhobho wensimbi ukuyeka kwindawo ethile kwaye ungajikelezi. Amandla emoto yi-15Kw, kwaye ubushushu emva kwebhedi yokupholisa yi ≤150℃.

Ikhonkco lesixhobo sokutsala kunye nokutsalwa kwamkela amatyathanga azenzele wona. Ikhonkco ngalinye lokuthutha lixhotyiswe ngeeseti ezingama-20 zeerack zokubeka i-scraper. Imo yentshukumo yindlela yokutsala inyathelo ngenyathelo. Yamkela i-ratchet mechanism. Umgama ophakathi phakathi kwetsheyini kunye netsheyini yi-1200mm. Kukho iiseti ezili-11 zizonke. Ingcambu, isixhobo sokudonsa i-zipper asithwali ubunzima bombhobho wensimbi.

Ngenxa yokunxibelelana kwexesha elide kunye nombhobho wensimbi ovuthayo, ikhonkco lokuqhuba liya kuvelisa ukushisa, okuya kubangela izinto ezingathandekiyo kwikhonkco ixesha elide. Ukuze kupheliswe le ngozi efihliweyo, i-pool yakhiwe embindini wesixhobo sokutsala kunye nokujikeleza, ukwenzela ukuba ikhonkco lokutsala kunye nesixhobo esijikelezayo sakhiwe. Phola ngelixa ushukuma.

8. Iqonga lokuqokelela

Ibhentshi idityaniswe ngentsimbi yecandelo. Ibhentshi idityaniswe kunye ne-16mm ipleyiti yentsimbi eshinyeneyo kunye ne-I-beam engama-20 eshushu. Ububanzi bebhentshi yi-200mm. Ibhentshi ine-2.4 ° inclination. Inokubamba i-7 φ325 imibhobho yentsimbi. Ibhentshi kunye nekholomu zixhunywe ngeebholiti. Umgama phakathi kwe-stand yi-1200mm, kwaye isiphelo sesigxina sixhotyiswe ngengalo yentsimbi yokumisa i-tube.

I-thermometer ye-infrared ifakwe ekupheleni kweqonga lokuqokelela ukulinganisa ukushisa emva kombhede wokupholisa phantsi kombhobho wensimbi, kwaye uthumele ixabiso eliphezulu ledatha elinganisiweyo kwikhompyutheni ephezulu.

9. Isibiyeli sokulungiswa kwesithando somlilo

Ukulungelelaniswa kombane, ukuphakamisa kunye nokwehliswa kwekhava yekholamu yesikhokelo. Iiseti ezimbini zeelevator ezijikelezayo ziqhutywa sisinciphisi segiya ukulungisa umphakamo, kwaye ukunyuswa kuzinzile kwaye kuthembekile.

10. Indlela yokuthintela

Emva kokuba umbhobho wensimbi ucinywe, uqhelekileyo, kwaye unomsindo, xa ufikelela ekupheleni ngokukhawuleza, uvalwe ngumatshini wokuvimba apha. Xa iswitshi ekufutshane ifumana umqondiso, ukunyuswa kokukhutshwa kunye nendlela yokuguqulela isebenza, kwaye ikhonkco litsala isixhobo esijikelezayo ukuba siyeke ukusebenza. Xa isixhobo sokuphakamisa kunye nokuguqulela sithumela into kwibhedi yokupholisa kwaye iyibeka phantsi ngokuthe ngcembe, ikhonkco litsala injini yesixhobo esijikelezayo ukuze siqalise kwakhona.

11. Isikhululo samanzi

Uxinzelelo olusebenzayo yi-16Mpa kunye nomthamo we-500ml.

Ulungelelwaniso oluphambili: impompo yombane ephindwe kabini, ivalve yokulawula umbane, ivalve elawula uxinzelelo, umboniso womgangatho we-oyile, igeyiji yobushushu be-oyile, igeyiji yoxinzelelo lwe-oyile, iradiyetha yamanzi e-oyile, njl. njl. idityaniswe ngeepleyiti zentsimbi yentsimbi.

11. Ukucima inkqubo yokutshiza ulwelo

Yamkela inkqubo yokutshiza ngamanzi aneepali ezimbini zomoya, inkqubo yokutshiza yamanzi eneepali ezimbini, kunye nenqanaba elinye lenkqubo yokutshiza yomoya yokutshiza ukwenza inkqubo yokutshiza edityanisiweyo. Lonke uhlengahlengiso lwenziwa ngokuzenzekelayo ngekhompyutha yeshishini kunye nevalve yolawulo lombane lokulinganisa.

12. Ukucima inkqubo yokuqokelela ulwelo

Sebenzisa itanki yokuqokelela kwi-intanethi ukugqiba iqula elihambelanayo lengqokelela yolwelo. Umnatha wokuqokelela isihluzi ufakwe kwitanki yokuqokelela ukwenza lula ukucocwa kobumdaka.

13. Inkqubo yombhobho wokunqanda ukunamathela

Isixhobo sokulinganisa isantya songezwa phakathi kweentonga ezimbini ezixhasayo ekupheleni kokutya ukuze kubonwe ukuba ityhubhu ibambekile (ityhubhu ayishukumi), kwaye isignali ye-alamu ikhutshwe xa ityhubhu ibambekile. Esi sixhobo kunye nesignali yokufumanisa umboniso yisignali efanayo.

Inkqubo yozinziso lwamandla ombane

Indlela yokufumanisa i-voltage yegridi yamkelwe. Xa i-voltage yegridi itshintsha, amandla aphumayo onikezelo lwamandla ombane aphakathi ahlengahlengiswa ngokuzenzekelayo ukuqinisekisa ukuzinza kobushushu bokufudumala. Ukongeza, xa i-voltage yegridi itshintsha nge-±10%, i-voltage ephakathi itshintsha kuphela yi-1%.