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300kg tampon dalga alüminyum eritme fırını

300kg tampon dalga alüminyum eritme fırını

Buffer wave aluminum melting furnace is a kind of metal melting equipment developed by our company that is suitable for below 950℃. Its functions have the following characteristics:

1. Enerji tasarrufu ve para tasarrufu: Alüminyumun ortalama elektrik tüketimi 0.4-0.5 kWh/KG alüminyumdur, bu da geleneksel sobalardan %30 daha azdır;

2. Verimli kullanım: 600 saatte 1° yükselen sıcaklık, süper hızlı ısıtma hızı, uzun süreli sabit sıcaklık;

3. Çevre koruma ve düşük karbon: ulusal enerji tasarrufu ve emisyon azaltma politikalarına uygun olarak toz, yağ dumanı ve zararlı gaz emisyonu olmaması;

4. Güvenlik ve kararlılık: Sızıntı, alüminyum sızıntısı, taşma ve elektrik kesintisi gibi akıllı koruma ile 32-bit CPU teknolojisinin bağımsız araştırma ve geliştirmesi;

5. Daha az alüminyum cürufu: tampon dalga girdap akımı indüksiyon ısıtma, ısıtma ölü açısı yok, yüksek hammadde kullanım oranı;

6. Ömrü uzatma: pota eşit şekilde ısıtılır, sıcaklık farkı küçüktür ve yaşam beklentisi ortalama %50 uzar;

7. Temperature control: the eddy current reacts instantly, the crucible heats up by itself, without the hysteresis of traditional heating;

1. Uygulanabilir endüstriler:

Alüminyum döküm tesisi, alüminyum külçe üretim tesisi, atık alüminyum eritme endüstrisi, döküm tesisi, otomobil ve motosiklet aksesuarları üretimi, cep telefonu kabuğu, lamba, elektrikli pirinç ocak ısıtma plakası üreticisi

2. Ürün tanıtımı:

Buffer wave aluminum melting furnace is an energy-saving buffer wave aluminum melting equipment that replaces traditional resistance, coal-fired, oil-fired, and intermediate frequency furnaces. With the increase in cost of materials, various industries are facing fierce market competition. The metallurgical industry has worsened the situation. The emergence of the buffer wave aluminum melting furnace has solved various problems in the metallurgical industry. It has the advantages of intelligence, safety, money saving, environmental protection and other national support, and is sought after by the metallurgical industry.

3. 300 kg buffer wave aluminum melting furnace

Modeli: SD-AI-300KG

Erime malzemesi: silisyum karbür grafit pota

Pota malzemesi: alüminyum alaşım

Pota kapasitesi: 300KG

Anma gücü: 60KW

Melting power consumption/ton: 380 kWh/ton

Isı koruma güç tüketimi/saat: 3 kWh/saat

Erime hızı kg/saat: 160KG/saat

Buffer wave aluminum melting furnace product specification selection:

Ürün numarası güç kapasite Değerlendirilmiş kapasite Çalışma sıcaklığı Boş fırın ısıtma süresi 坩埚 type
SD-RL-100 30KW 100KG 40KG / H 950 derece <1.5H Yuvarlak biçimde
SD-RL-200 40KW 200KG 100KG / H <1.5H
SD-RL-300 60KW 300KG 180KG / H <2.0H
SD-RL-400 80KW 400KG 240KG / H <2.0H
SD-RL-500 100KW 500KG 300KG / H <2.5H
SD-RL-600 120KW 600KG 350KG / H <2.5H
SD-RL-800 150KW 800KG 420KG / H <2.5H
Remarks: Various furnaces can be customized according to different occasions and technical requirements of customers.

4. Isıtma prensibi:

The buffer wave aluminum melting furnace uses a buffer wave induction heating controller to convert electrical energy into heat energy using the principle of buffer wave induction heating. First, the internal rectifier filter circuit converts the alternating current into direct current, and then the control circuit converts the direct current into high-frequency magnetic energy. The high-speed changing current passing through the coil will produce a high-speed changing magnetic field. When the magnetic field lines in the magnetic field pass through the crucible, numerous small eddy currents will be generated inside the crucible, so that the crucible itself will generate heat at high speed, transfer the heat to the aluminum alloy, and melt into a liquid state. .

Measures to reduce aluminum slag in buffer wave aluminum melting furnace:

In the process of aluminum alloy smelting, as the amount of slag increases, the melting loss of aluminum also increases, and the amount of slag is related to the melting temperature, the state of the charge, and the production process. If you want to reduce aluminum slag, you must start from the following aspects:

(1) Reasonable furnace geometric dimensions and feeding order;

(2) Strictly control the melting temperature to prevent overheating. The flame spray should have a certain angle to facilitate rapid melting and shorten the melting time;

(3) Suitable melting amount and refining time, stirring should be stable, without destroying the oxide film on the surface of the melt, and covering the aluminum melt in a timely manner;

(4) Sort and clean the waste aluminum, and pack the finely divided charge with a large contrast surface area with a press;

(5) Treatment of slag before slagging;