Iyenza njani igiya yokuphindaphinda kabini induction yokufudumeza iziko lokucima umsebenzi umgca wemveliso?

Inkampani yaseMelika i-TOCC0 yakha yayila kwaye yenza isithando somlilo esiphindwe kabini sokucima kunye nokucima umgca wemveliso wezixhobo zangaphakathi kunye nezixhobo zelanga kumzi-mveliso wothumelo. Lo mgca wemveliso uqulathe ezimbini 100kW, 10kHz intermediate frequency esomeleleyo-state unikezelo lwamandla, enye gear yangaphakathi kunye nezinye izixhobo ilanga; unikezelo lwamandla oluhamba rhoqo ngama-200kW, 450kHz.

Ukucima kunye nokufudumala kwezixhobo zangaphakathi Iigiya zangaphakathi zalo mgca wemveliso zithululwa isiqwenga esinye ngexesha kwaye zisebenza ngamasilinda amabini achasiweyo. Xa i-workpiece ikwi-No. Esi sikhululo sine-servo eguquguqukayo kunye nesibiyeli sokuskena esithe nkqo, i-gear ifikelela kwisikhululo sokucima, kwaye enye I-proximity switch acts, ngoko ke iskena esithe nkqo siphakamisa igiya yangaphakathi ukusuka kwintonga yokubuyisela kwaye ibeka i-workpiece kwindawo yokuqhelanisa ngaphantsi kwe isivamvo. Kukho iiswitshi ezimbini ezikufutshane ezisetyenziswa njengesalathisi sokumisa esizinikeleyo. Ukuba indawo engalunganga isetyenzisiwe, i-workpiece Oko kukuthi, buyela kwintonga yokubuyisela ngokutsha. I-Misplacement Ngaba, isixhobo somatshini siyayeka ukusebenza, kwaye ngexesha elifanayo, isikrini sokubonisa ukuxilongwa sibonisa ukuba i-workpiece ayikho kwisikhululo sokucima. Ukuba i-gear yangaphakathi ibekwe ngokuchanekileyo kwaye yamkelwe kwisikhululo sokuqhelanisa i-workpiece, indlela yokuskena iya kuyithumela kwinzwa. Nje ukuba i-sensor ibekwe kwigiya yangaphakathi, unikezelo lwamandla ombane oluphakathi luqala ukufudumeza, i-workpiece iyajikeleza, kwaye indlela yokuskena ithoba i-workpiece, ukuze inzwa ijonge kwaye ifudumeze ubude obupheleleyo begiya yangaphakathi. Umzobo ocwangcisiweyo wesixhobo sangaphakathi sokufudumeza okuphakathi kunye nokucima ukuskena okuphakamileyo kuboniswe kuMfanekiso 1-8.

Emva kokuba ukufudumeza okuphakathi kugqityiwe, indawo yokuskena iyanyuka kwaye ibuyele kwindawo yokuqala, ukutshintshwa kwamandla kutshintshelwa kumbane ohamba rhoqo, indawo yokusebenza ijikeleza ezantsi kwakhona, kwaye igiya eshushu iyaskenwa kwaye icinywe ngokuphindaphindiweyo. Emva kokuba i-gear yangaphakathi ecinyiweyo yehla kwintonga ebuyiselayo, intonga ebuyiselayo ityhala i-workpiece kwisikhululo sokufudumala, kwaye isenzo sayo somqondiso wokumisa siyafana neso sikhululo sokucima. I-Tempering yindlela yokufudumala yexesha elilodwa, i-workpiece ijikeleza ngexesha lokufudumala, kwaye amandla okufudumala amancinci, kwaye aqhutyelwa ngexesha lokuqina kwe-high-frequency of the gear.

Emva kokuba inkqubo yokufudumala igqityiwe, i-gear ithotywa kwintonga yokubuyisela kwaye ityhilwe kwisikhululo sokupholisa, ipholile ngentloko yokutshiza kwiqondo lokushisa lokulayisha kunye nokukhulula, emva koko i-workpiece ityhalelwe kwisikhululo sokuhlola (esifanelekileyo okanye saliwe). ). Ukulahlwa kugqitywe zizixhobo ezininzi zokubona. Ukuba i-gear yangaphakathi izimisele ukukhatywa, intonga yokukhupha i-pneumatic efakwe kwicala iya kutyhala igesi ngokuthe tye kwaye isilayidi kwibhokisi yokukhutshwa kwe-rejection. Ukuba igiya ifanelekile, ngoko Cofa kwibhokisi yokukhupha.

(2) Ukucima kunye nokufudumala kwegesi yelanga Umzobo wokucima i-double-frequency quenching ye-sun gear uboniswe kuMzobo 8-47.

Ngexesha lokufudumeza okuphakathi okuphakathi kunye nokufudumeza okuphakamileyo, i-workpiece iyajikeleza. Emva kokufudumeza okuphakamileyo okuphezulu, ulwelo olucimayo lufafazwe kwi-inductor edibeneyo. Ngenxa yeempawu zesakhiwo segesi yelanga, ulwelo olucimayo kufuneka lususwe ngaphambi kokuba lungene kwisikhululo sokufudumala. Kukho isikhululo sokutshiza isibane sokukhanya esiphakamisa isixhobo selanga ukuya kwi-110. I-engle kunye nokugubha ukususa ulwelo oluqhotyoshelweyo lokucima. Inkqubo yokufudumala isebenzisa i-intermediate frequency, eyenzeka ukuba ibe lixesha lokufudumeza okuphakamileyo kwesi sixhobo. Ngexesha lokufudumala, i-workpiece iphinda ijikeleze, kwaye i-geared gear ingena kwisikhululo sokupholisa. Emva kokupholisa isitshizi, siyangcangcazela kancinane kwakhona. Emva kokukhutshwa kwamanzi, ingena kwisikhululo sokuhlola ukuhlengwa okufanelekileyo kunye nokwala.

(3) Isixhobo sokufumanisa kunye nolawulo lwaso Isantya sokuskena, umjikelo wokufudumeza kunye nokupholisa okucinywayo kulawulwa ngumdwelisi wenkqubo (i-Modicon 984), kunye negalelo kunye namakhadi emveliso, kunye nomdwelisi (480).

Gould), isilawuli se-servo (410 Gould), isilawuli semoto ye-DC sisetyenziselwa ukulawula isantya sokujikeleza kwendawo yokusebenza. Umlawuli we-servo usetyenziselwa ukulawula isantya sokuskena, isikrini sokuxilongwa kwempazamo sibonisa impazamo, kwaye imonitha yamandla ibonelela ngamandla okwenene. Izinzwa zokucima kunye nokuthoba zinokhuseleko lomhlaba. Ukuba i-workpiece ingqubana nenzwa, impazamo iya kuboniswa kwiscreen kwaye isixhobo somatshini siyakuyeka ukusebenza.

(4) Inkqubo yokupholisa amanzi yenziwe ngempompo yamanzi yensimbi engenasici, i-plate heat exchanger, i-float switch, i-monitor yeqondo lokushisa kwamanzi, kunye nevalve ye-thermostat ezenzekelayo.