Gear mhete yakakwira frequency kudzima michina

Gear mhete yepamusoro-frequency kudzima michina mhando yemidziyo yekuomesa giya giya. Kana kudzima kuchiitwa neyakaomeswa induction pamwe nezino groove, yakajairwa frequency iri 1 ~ 30kHz, uye gapakati pakati peye inductor nechikamu chinodzorwa pa0.5 ~ 1mm. Izvo zvinodikanwa kuti zvinyatso kudzora iyo sensor kuti ienzane kwazvo neiyo iri padyo nemazino maviri mativi, uye yakanyatso kudzora mukaha uripakati pezino zasi nemudzi wezino.

Maitiro akajairika ekumisikidza kuomesa kwegear mhete

Kune mhando ina dzegear ring induction kupisa kuomesa, pamwe neino groove induction kuomesa, zino-ne-zino induction kuomesa, rotary induction kuomesa, uye mbiri-frequency induction kuomesa. Iyo yekumisikidza kuomesa padhuze nezino groove uye zino-ne-zino induction kuomesa maitiro anonyanya kukodzera ekunze nekunze magiya ane makuru madhaimita (anosvika ku2.5m kana kupfuura) uye hombe modulus, asi haina kukodzera diki dhayamita uye madiki modulus magiya (modulus). Asingasviki 6).

1. Induction kuomesa padhuze nezino paburi: kuomesa pamusoro pezino uye zino mudzi, uye hapana chakaomeswa dura pakati pezino pamusoro. Iyi nzira kupisa kupisa deformation idiki, asi iko kugona kwekugadzira kwakaderera.

2. Zino-ne-zino induction kuomesa: iro zino rakaomeswa, uye iro zino mudzi harina kuomeswa rukoko, iyo inovandudza kusakara kusagadzikana kwenzvimbo yezino, asi nekuda kwekuvapo kweye kupisa-kwakakanganiswa nzvimbo, simba re zino richaderedzwa, sezvakaratidzwa mumufananidzo 2.

3. Rotary induction kuomesa: imwechete-kutendeuka kuongorora kuomesa kana kuwedzeredza-kupisa kupisa uye kuomesa panguva imwe chete, mazino akaomeswa zvakanyanya, uye iro rakaomeswa denderedzwa remeno rezino harina kudzika. Inokodzera magiya madiki nepakati, asi haina kukodzera magiya ekumhanya-mhanya uye anorema.

4. Double-frequency induction hardening: preheating the slot slot at the intermediate frequency and heating the top top with high frequency to find a hardened layer that is actuallyakaza along along the dzino profile.

Zvinetso zvakajairika uye zvinopesana mumatanho ekuomesa-epamusoro eiyo mhete yegiya (pano kunyanya tora iyo yekuomesa nzira yekuomesa padhuze nezino groove semuenzaniso)

1. Rakaomeswa rakaganhurwa zvisina kuenzana, rimwe divi rine kuomarara kwakadzika uye rakadzika rakaomarara, uye rimwe divi rine hushoma hushoma uye rakadzika dete rakaoma. Izvi zvinodaro nekuti iyo induction inoremedza padhuze nezino groove ine yakakwira nzvimbo kunzwisiswa kana ichienzaniswa neiyo rotary induction kuomesa kweiyo mhete inductor. Izvo zvinodikanwa kuti utange uye ugadzire yakakwira-chaiyo yekumisikidza chishandiso kuti ive nechokwadi chakanyanya kuenzana kugozha kwemukaha uripakati pezino padivi uye inductor. Kana isina kuenzana, inogona zvakare kukonzera dunhu pfupi pakati penzwi uye chikamu uye chinhu chakakombama padivi nepadiki diki, izvo zvinogona kukuvadza sensor kutanga.

2. Kuwedzeredzwa kwezino rakaomarara. Icho chikonzero ndechekuti iyo yekubatsira kutonhora chishandiso haina kugadziridzwa munzvimbo kana huwandu hwechitonho hachina kukwana.

3. Chubhu yemhangura pamucheto weiyo sensor yakapisa. Paunenge uchishandisa iyo isina-yakadzamidzirwa scan quenching maitiro pamwe neino groove, nekuti iyo gaka pakati peiyo inductor uye chikamu chidiki, iyo kupisa mwaranzi kubva kune inopisa nzvimbo uye nehuremu saizi yemhino mhangura chubhu inoita kuti mhangura chubhu ive nyore kupisa. uye kupisa. , Saka kuti iyo senji yakanganisika. Naizvozvo, iyo sensor inofanirwa kuona kuti pane kuyerera kwakaringana uye kumanikidza kwenzira inotonhora kupfuura.

4. Chimiro uye chinzvimbo chegingi giya chinoshanduka panguva yekuona kwekuita. Kana uchiongorora uye kudzima pamwe nezino paburi, iro rakagadziriswa zino rinoburitsa kunze 0.1 ～ 0.3mm. Kugadziriswa, kuwedzera kwekupisa, uye kugadzirisa zvisina kukodzera sensor kunogona kukonzera zvikamu kuti zvibonderane neiyo sensor nekuikuvadza. Naizvozvo, iyo yekupisa yekuwedzera chinhu inofanirwa kutariswa kana ichitarisa mukaha pakati peye inductor nerino zino divi, uye yakakodzera muganho mudziyo unofanirwa kushandiswa kuona iyo gap.

5. Kuitwa kweye inductor magnetism kwakadzikiswa. Mamiriro ekushanda emagineti conductor akaipa, uye pasi pemamiriro epamusoro-soro magineti uye yakakwira yazvino, zviri nyore kwazvo kukuvara nekupisa. Panguva imwecheteyo, kudzima svikiro uye ngura kunoita kuti mashandiro ayo ashoreke. Naizvozvo, zvinodikanwa kuti uite basa rakanaka mukuchengetedza kwemazuva ese uye kugadzirisa kweiyo sensor.