Simbi bhaa kudzima uye tempering yekugadzira tambo

A. Makomborero e simbi bhaa kudzima uye tempering yekugadzira mutsara

1. The simbi bhaa kudzima uye tempering yekugadzira mutsara inogona kupfupisa zvakanyanya simbi bar kudzima uye tempering yekugadzira kutenderera uye kugadzirisa mamiriro ekushanda.

2. Iyo simbi bhaa kudzima uye tempering yekugadzira tambo inogona kusimudzira chikamu cheyesimbi yesimbi bhaa kudzima uye tempering kugadzirwa uye kugadzirisa chigadzirwa chigadzirwa.

3. Iyo induction yekupisa michina yesimbi bar kudzima uye tempering yekugadzira tambo inochengetedza zvinhu zvakanyanya kupfuura murazvo kupisa moto vira, uye panguva imwechete inovandudza hupenyu hwebasa hwebha resimbi mushure mekudzima uye kupisa.

4. Iyo simbi bhaa kudzima uye tempering yekugadzira tambo haina kuburitsa hutsi uye hutsi nekuda kweye induction kudziyisa, iyo inonatsa nzvimbo yekushanda yemusangano.

5. Iyo yekudziisa yekupisa nguva yesimbi bhaa kudzima uye tempering yekugadzira tambo ipfupi uye kugona kwakanyanya.

B. Mhedziso yesimbi bar kudzima uye tempering yekugadzira mutsara

1. Iyo simbi bhaa kudzima uye tempering yekugadzira tambo inodzorwa neresonant yepakati frequency frequency magetsi, uye iyo yekugadzirisa yakazara yakavhurika kuzadzisa yakakwira simba.

2.Kuratidzira tafura yetenderera: Iyo axis yetafura yekutenderera uye axis yeiyo workpiece inoumba kona ye18 ~ 21 °, uye iyo workpiece inofambira kumberi pane inogara ichimhanya uku ichitenderera, kuitira kuti iyo kupisa iwedzere yunifomu. Iyo tafura inotenderera iri pakati pevira remoto inoumbwa ne 304 isiri-yemagineti simbi isina chinhu uye mvura-yakatonhorera. Iwo mamwe mativi etafura yekumonera akagadzirwa Nha. 45 yesimbi uye pamusoro pakaomeswa.

3. Roller tafura yekumisikidza yesimbi bar kudzima uye tempering michina: iyo yekudyisa boka, iyo sensor boka uye rinoburitsa boka rinotariswa neakaparadzaniswa frequency frequency, iyo inobatsira kune yunifomu kumhanya kwebhawa panguva yekumberi maitiro.

4. Kupisa kwakavhara-loop system: Inotora American Leitai infrared thermometer inosanganiswa neGerman Siemens S7 kuti iumbe yakavharwa-loop control system, iyo inogona kunyatso kudzora tembiricha uye kupisa zvakanyanya zvakaenzana.

5. Iyo simbi bhaa kudzima uye tempering michina inodzorwa neindasitiri komputa, iyo inoratidza mamiriro eanoshanda parameter panguva panguva chaiyo, uye mashandiro akadai sewekushandira paramende ndangariro, kuchengetedza, kudhinda, kukanganisa kuratidza, uye emergency chiratidzo chiratidzo .

6. Iyo yekushandira mushure mekudzima uye kutsamwa pane iyo simbi tsvimbo uye chubhu yekugadzira tambo haina mitswe uye hapana deformation, uye muyero unokodzera wezvipedzwa zvigadzirwa wakakwira kusvika 99%.

7.Pamwechete uye yakateedzana resonance akangwara kudzora tekinoroji yesimbi bar kudzima uye tempering yekugadzira magetsi emagetsi, yakazara inobata skrini yedhijitari oparesheni kupisa kupisa uye kudzora kupisa kupisa michina.

C. Nyaya yekudzidza yesimbi bar kudzima uye tempering yekugadzira mutsara:

1. Iyo simbi bhaa kudzima uye tempering yekugadzira tambo inoshandiswa kune yakakosha kudziyisa kudzimisa uye tempering ye hydraulic matanda uye Push-dhonza matanda.

2. Maparamende esimbi bhaa akadzimwa uye akatsamwa workpieces

1) Chigadzirwa zvinhu: 45 # simbi, 40Cr, 42CrMo

2) Chigadzirwa modhi (mm): Dhayamita: 60≤D≤150 (yakasimba simbi tsvimbo) Kureba: 2200mm ～ 6000mm;

3) Iyo simbi bar inodziyirwa kune inodzima tembiricha neiyo yepakati frequency uye ndokutonhora kwekudzima kurapwa, uye tempering kurapwa kunoitwa pa-mutsetse.

Kupedza kupisa tembiricha: 950 ± 10 ℃; Tempering kudziyisa tembiricha: 650 ± 10 ℃;

4) Inzwa Zvinotaurwa voltage: 380V ± 10%

5) Kuburitsa chinodikanwa: 2T / H (zvichienderana ne100mm simbi bar)

Zvehunyanzvi zvinodiwa zvesimbi bhaa kudzima uye tempering yekugadzira mutsara:

1) Iko kuomarara kwepasi kwese shaft ndeye 22-27 madigiri HRC, hushoma kuomarara hakugone kuve pasi pe 22 degrees, uye kuomarara kwakakodzera kuri 24-26 degrees;

2) Iyo kuomarara kweiyo imwechete shaft inofanirwa kuve yunifomu, uye kuomarara kweiyo imwechete batch inofanirwawo kuve yunifomu, uye kufanana kweiyo shaft inofanirwa kunge iri mukati memaviri 2-4 degrees.

3) Sangano rinofanirwa kunge rakafanana, uye michina zvivakwa zvinofanirwa kuita zvinodiwa:

a. Simba rezvibereko rakakura kudarika 50kgf / mm²

b. Tensile simba rakakura kupfuura 70kgf / mm²

c. Elongation yakakura kudarika 17%

4) Nzvimbo yepazasi yepakati peguruva haizove yakaderera pane HRC18, nzvimbo yepasi pe1 / 2R haizove yakaderera pane HRC20 madhigirii, uye nzvimbo yepasi pe1 / 4R haizove yakaderera kupfuura HRC22 degrees.

E. Tsananguro yekuyerera kwekuyerera kwesimbi bar kudzima uye tempering yekugadzira tambo

Kutanga, pamurume isa matanda esimbi ayo anoda kuvezwa mumutsara mumwechete uye nhete imwe pane yekuchengetera rack rack, uyezve izvo zvinhu zvinyoronyoro zvinotumirwa kune yekudyira pani nemuchina wekutakudza, uye ipapo izvo zvinhu zvinosundirwa mukati kudyisa chakakomberedza roller neiyi mweya humburumbira. Iyo oblique roller inotyaira iyo bar zvinhu kumberi uye inotumira izvo zvinhu kune iyo inodzimisa kupisa inductor. Ipapo iyo workpiece inodziyiswa neiyo inopedza kudziya chikamu, uye iyo inopisa kudziya yakakamurwa kuita kudzima kupisa kupisa uye kudzima kupisa kuchengetedza kuchengetedza. Muchikamu chekudzimisa moto, magetsi emagetsi epakati pe600Kw anoshandiswa kupisa chebasa, uyezve maseti maviri e200Kw epakati epakati magetsi emagetsi anoshandiswa kuchengetedza kupisa uye kupisa.

Mushure mekudziya kwapera, iyo yekushandira inotyairwa neyakarerekera roller kuti ipfuure neyakavhara mvura yekumwaya mhete yekudzima. Mushure mekudzima kwapera, inopinda mukati mekupisa kupisa inductor yekupisa kupisa. Kupisa kupisa kunopatsanurwa kuita zvikamu zviviri: kupisa kupisa uye kupisa kupisa. Chikamu chinopisa chinotora 300Kw yepakati frequency magetsi, uye chikamu chekuchengetedza kupisa chinotora maviri seti e100KW.

Iyo simbi bar uye simbi bhaa kudzima uye tempering yekugadzira tambo inosarudza yakakwira-kuita uye inodhura-mhinduro mhinduro zvinoenderana nemaitiro anodikanwa anotarisirwa nemutengi. Iyo yakazara yekugadzira tambo inosanganisira yepakati frequency frequency kudziya michina, mechina kuendesa chishandiso, infrared tembiricha yekuyera mudziyo, yakavharwa mvura kutonhora system, uye yepakati kutonga Bhokisi etc.