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aluminum da aluminum gami sanda ci gaba da simintin gyaran kafa da mirgina samar line

aluminum da aluminum gami sanda ci gaba da simintin gyaran kafa da mirgina samar line

Features

A zane ra’ayi na hudu-ƙarni aluminum sanda ci gaba da simintin gyaran kafa da mirgina niƙa samar line ne don inganta da kuma hažaka da kayan aiki hardware don tabbatar da dogon lokacin da barga aiki na samar line, rage aiki halin kaka, tattalin arziki, muhalli abokantaka da kuma low-carbon, da samar da aluminum da aluminum gami sanduna na mafi inganci. Dabaran simintin gyare-gyaren ƙafar ƙafa huɗu na ƙarni na huɗu yana ɗaukar ingantaccen tsari mai siffar H, wanda ke inganta rayuwar sabis na dabaran crystal. Yin amfani da bututun magudanar ruwa da jagorar kwance ta atomatik tana zubar da narkakkar aluminum a cikin rami mara kyau, ba tare da tashin hankali da tashin hankali ba, ba a lalata tashar kwararar tsaka-tsaki na fim ɗin oxide na aluminium na ciki ba, sake rage yawan shan ruwa na aluminum Oxidation. yana tabbatar da ingancin sandunan aluminum; injin mirgina yana ɗaukar raƙuman watsawa masu zaman kansu guda 2 + raƙuman watsawa guda 10, kuma yana haɗa fa’idodin injinan jujjuyawar aluminium da injinan birgima na aluminium a cikin ƙarfi, wanda ke inganta ƙarfi da amfani da sassa masu rauni Rayuwa; Sabuwar sandar gubar tana ɗaukar tsarin ƙirar sandar sandar conic tube na nadi ruwa-fakitin gubar, samfur mai haƙƙin mallaka (lambar lamba), babu man shanu, babu karce, babu sanda mai toshewa, tattalin arziƙi, abokantaka da muhalli, kuma mara gurɓatacce. Ana iya amfani dashi kai tsaye don sandunan aluminum na lantarki. , Enameled waya da extruded tube, musamman dace da samar da aluminum da aluminum gami sanduna. Za a iya haɗa layin samar da wutar lantarki da kuma daidaitawa dangane da saurin simintin gyare-gyare, saurin mirgina, saurin juzu’i da saurin ɗaukar nauyi don tabbatar da cewa layin samarwa yana aiki tare kuma ana iya daidaita shi yayin aiki, yin aiki mai sauƙi da dacewa.

A , amfani da kayan aiki

Wannan injin ɗin yana ɗaukar tsarin simintin gyare -gyare da juyawa don samar da sandunan aluminium da sandunan ƙarfe na aluminium. The albarkatun kasa ne tsarki aluminum ingots, electrolytic aluminum ruwa ko aluminum gami, da aluminum sanduna ko aluminum gami sanduna da diamita na 9.5mm da Ф12mm aka samar.

2. Kayan kayan aiki

1. Kayan aiki sunan: UL + Z-1600+255/2+10 aluminum sanda ci gaba da simintin gyaran kafa da kuma mirgina niƙa samar line.

2. Babban abubuwan kayan aikin: injin simintin ƙafa huɗu, gogewar gaba mai aiki, mirgina birki, na’urar daidaita madaidaiciya, mitar induction induction na’urar dumama, injin ciyarwa mai aiki, 255/2+10 sandar aluminium na ci gaba da mirgina niƙa, bututu Na’urar rollela mai cike da ruwa mai haɗa ruwa (babu sandar gubar mai, gogewar baya mai aiki), furen fure biyu mai jujjuyawar birgima, mirgina injin emulsion na mirgina, mirgina injin lubricating na’urar kewaya, tsarin sarrafa lantarki. (Lura: Saitin wutar lantarki na aluminum, murhu mai riƙewa da wanki, dole ne a ba da oda daban-daban. Tsarin sanyaya a waje da injin simintin gyare-gyare da tsarin sanyaya na mai musayar zafi ana samarwa ta mai amfani)

Uku, tsari mai sauƙi

1. Aluminium ot → ol aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum ol ol aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum aluminum → → → → → → → → → → → → → → → → → → → → → cikin mirgina → mirgina rod sandan gubar da babu mai (kashewa) → (bayan gogewa) → sanda mai ci gaba mai ɗorewa → furen fure mai ƙyalli biyu mai karɓa → madauri → ƙarar ma’aunin aluminium → dubawa → ajiya.

2, tare da mai kyau narkakken aluminum ko narkakken ruwa na aluminum (narkakken aluminum gami) ta murhu mai riƙewa ta tashar kwarara, a cikin simintin ƙafar ƙafa huɗu na ci gaba da jefa yanki 150 0mm 2 na tsani mai siffar ingot. Ana ciyar da ingot ɗin a cikin shehun mirgina ta hanyar aiki mai ƙarfi don yanke abubuwan ɓarna,

(Bayan daidaita mitar shigar da zazzabi mai zafi), injin ciyar da abinci ta atomatik yana ciyar da trapezoidal ingots cikin injin mirgina sanda, sandar gubar mai ba da ruwan hoda mai nadi da ci gaba a kusa da sandar, shingen dinki biyu.

An zaɓi sigogi na fasaha huɗu, layi

Production aluminum rod diameter 9.5mm, Ф12mm, Ф15mm
Matsakaicin ƙarfin samarwa na ka’idar 1.6-3.5 ton / awa (Ф9.5mm aluminum da aluminum gami sanda)
Jimlar girman babban kayan aiki 45 × 7.8 × 5.1 m (ban da tanderu da tsarin sanyaya wurare dabam dabam)
Jimlar nauyin manyan kayan aiki: 62 t (ɓangaren inji)
Jimlar iko 785kw

5. Bayanin fasaha na sandar aluminium mai ci gaba da simintin gyare -gyare da layin samarwa

(1) Na’ura mai ci gaba

Crystal dabaran diamita Ф1 6 mm
Crystal dabaran yanke tsari H- irin
Cross-section yanki na crystal dabaran 1500 mm2
Ingots siffar farfajiya Tsani mai siffa
Saurin Mota 500-1 44 0 rpm
Gudun simintin 11.7-23.4 m / min
Crystal wheel drive motor 5.5kw N = 1 44 0r/min (AC, ƙa’idar saurin juyawa)
Karfe bel tightening Silinda Saukewa: QGAESZ160 × 200L3
Steel pressure tight cylinder 10A-5 CBB100B125 (RY-T)
Pouring pot lifting motor Y80 2 -. 4 0.75 kW N = 1390 R & lt / min
Cooling water pressure force 0.35-0.6 Mpa
Volumearar ruwan sanyi 60 t / h (na sanyaya na ciki: 40t / h, sanyaya waje: 20t / h)
Ruwan sanyaya zafin jiki na 35 ℃

(2) Gogayya ta gaba mai aiki da juzu’i mai ƙarfi

Motar gogayya ta gaba Y132S-4 5.5kw 1440r/min
Motar juzu’i Y180L-6 15kw 970r/min
Tsawon tsayin ingot 700 mm
Rolling almakashi abu W48Cr4V

Motar mitar AC mai canzawa ce ke tafiyar da jujjuyawar juzu’i, kuma mai rage allura tana raguwa. Biyu rollers na mirgina karfi suna sanye take da biyu ruwan wukake bi da bi da birgima da yankan, da yankan tsawon ne game da 700mm. Ana amfani da jujjuya shears don yanke ingots a farkon layin samarwa kafin mirgina da lokacin da kayan aikin suka kasa daina yin simintin. An ɗora shinge mai jujjuyawa tare da sanya hoto, don haka koda yaushe yana tsayawa a wani matsayi.

Ƙunƙarar gaba mai aiki yana samuwa a gaban juzu’i mai jujjuyawa kuma an haɗa shi tare da mirgina.

(3) Na’urar daidaita madaidaiciya

Akwai ƙafafu masu daidaitawa guda biyar, na sama biyu da na ƙasa uku sun ɓace.

(4) Frequency doubling induction heating device

Don mirgina sandunan gami na aluminum, ana buƙatar zafin ingot ɗin ya kasance akai-akai yayin ci gaba da jujjuyawa don gane jujjuyawan zafin jiki akai-akai. Matsawa akai -akai mirgina zazzabi alama ce mai mahimmanci na birgima na aluminium.

Ya ƙunshi naúrar shigar da wutar lantarki, matsakaicin mitar wutar lantarki, ma’aunin zafin jiki da tsarin kula da zafin jiki, da sauransu. Na’urar induction tana ɗaukar nau’in mataki biyu, kuma akwai abin nadi mai goyan baya tsakanin sassan. Tsarin kula da zafin jiki ya ƙunshi shigo da na’urori masu auna firikwensin fiber, kayan fasaha da tsarin juyawa analog. Zai iya dacewa da buƙatun tsari na zafin zafin zafin maganin zafin zafin kafin birgima na ingot ɗin aluminium: matsakaicin zafin zafin shine 80 ℃, kuma yana da zafi daga 440 ℃ -480 ℃ zuwa 490 ℃ -520 ℃; shi ne ci gaba da daidaitacce don tabbatar da ƙananan iyaka zafin jiki na 510 ℃ don blooming.

Matsakaicin ƙarfin fitarwa na IF wutar lantarki 300 kw
IDAN mitar wutar lantarki: 350 HZ
Matsakaicin zafin jiki na dumama ingot dumama 80 ℃
Ruwan ruwan sanyi ?15t/h
Ruwan sanyaya ruwa: 0.3-0.4MPa
Canjin kayan aiki 8-12m/min
Yawanci mafi girma 3.88t / h
Girman kayan aiki 2200×1256×1000mm (L ×H×B)

( 5 ) Ci gaba da mirgina

type Nau’i biyu da nadi uku na nau’in Y
Matsakaici Rod 9.5mm, Ф12mm
Adadin riguna 1 Jiya
Girman ƙima na yi Ф255 mm
Matsakaicin rabon watsa firam ɗin 1-2# 58/41 1.42

2-3# 57/42 1.36

3-4# 56/43 1.30

4-12 55/44 1.25

Matsakaicin juzu’in juzu’i na ƙarshe 4 m/s (Mafi girman fitarwa na ka’idar Ф9.5mm mirgina na ƙarshe shine 3.5 ton / awa)
Mirgina tsayin tsakiya 902.5 mm
babban abin hawa

1 # Motar da aka gina

2 # Motar da aka gina

Z4-3 1 5- 3 2  280 kw (DC, N = 75 0 r/min)

55kw (AC)

45kw (AC)

Mirgine kayan H13
Injin ciyarwa mai aiki Silinda CA100B75-AB (10A-5)

(6) Tsarin lubrication na mai (tsarin lubrication sau biyu don akwatin gear)

tank V = 3 m3 1 pc
Pump motor Y132M2-6 5.5kw960 r/min 2 saiti
Misalin famfo 2CY-18/ 0.3 6- 2 Q=18m3/h P=0.3MPa 2 sets
tace GLQ-80                                1 set
Zazzabin mai 35 ℃

(7) Emulsion lubrication tsarin (duba sanyaya da lubrication tsarin ga aluminum sanda mirgina)

Bakin famfo IS100- 80 – 16 0 A Q = 100m . 3 / H 2 P = 0.5MPa th
Motocin ruwa Y1 6 0M 1 -6 11 kw 2940 r/min     2
mai sanyaya BR0.35 0.6/120 35m 2 1
tace 100-GLQ na biyu

( 8 ) Conic tube nadi ruwa jakar irin gubar sanda madauki kafa na’urar (ba tare da man shanu)

1. Conic tube nadi ruwa jakar irin gubar hadedde tsarin (cikakkun bayanin da aka haɗe)

2. Cooling ruwa tsarin bututu (emulsion da ake amfani da lokacin da samar da talakawa aluminum sanduna)

3. Tsarin sanyaya da bushewa

Tsarin sanyaya da bushewa yana a saman ƙarshen tsarin bututun ruwa mai sanyaya kuma galibi ana amfani dashi don busar da sauran ruwa akan farfajiyar sandar.

3. Na’urar traction mai aiki

Saurin janyewa 8.9m / s
Motocin jigila Y132N-4 7.5kw 1440r/min

Na’urar tana ɗaukar tsunkule mai aiki biyu, kuma mai fashewa yana daidaita matsa lamba. Motar tana tuka abin nadi guda ɗaya don jujjuya ta hanyar V-belt drive, kuma a lokaci guda yana tuka sauran abin nadi ta hanyar ginshiƙai guda biyu (synchronous), kuma akwatin gear ɗin yana shafa da mai.

5. Na’urar lilo ta shekara

Motar mai rauni 4 kw 1440r/min

Sandan yana ratsa gindin tsutsotsi a ƙarƙashin murƙushewar, sannan ya ratsa cikin bututun karkace don ɓarna, sannan ya yi iska a cikin trolley frame.

6. Da’ira trolley

Diamita na firam ɗin zobe Ф 2000mm
Tsayin madaurin madaidaici 1350mm
Nauyin da’irar aluminum sanda 2.5-3T